Surface-Coated Conductor Tracks on Intravascular Blood Pump Cannula

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Solution Overview

Problem

Existing intravascular blood pumps face challenges in integrating active electronic components or sensors due to difficulties in miniaturizing electrical connections while maintaining reliability and biocompatibility.

Innovation Solution

The intravascular blood pump incorporates surface-coated electrical conductor tracks on the flow cannula, allowing for thin, space-saving, and reliable electrical connections to sensors and evaluation electronics, even in minimally invasive designs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If wall thicknesses are reduced to minimum to achieve small dimensions, then the size of the blood pump is reduced, but the integration of active electronic components or sensors with suitable connections becomes difficult

Engineering Contradiction:
Improvesize of blood pumpVSAvoidintegration of electronic components
Core Design Contradiction:
Volume of moving objectVSEase of manufacture

Solution Approach 1:

The patent transitions from volumetric conductor traces to surface-based conductor tracks on the flow cannula exterior. This dimensional shift allows electrical connections to be made on the surface rather than requiring internal space, enabling electronic component integration in the minimized pump structure without compromising manufacturability or reliability

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The flow cannula serves as an intermediary carrier for the conductor tracks, which in turn connect electronic components to the external power supply. This mediator approach allows thin-walled construction while maintaining reliable electrical connections through the cannula's surface coating structure

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If conventional electrical connections are used in miniaturized pumps, then electrical components can be connected, but the thickness of electrical connecting lines cannot be reduced sufficiently

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidthickness of electrical connections
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The conductor tracks are implemented as thin film structures deposited on the flow cannula surface. This thin-film approach reduces the thickness of electrical connections to minimal dimensions while maintaining electrical conductivity and reliability, enabling integration in the thin-walled pump structure

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

By moving conductor traces from internal volumetric paths to external surface paths on the flow cannula, the patent eliminates the need for thick internal wiring. The surface-based conductor tracks achieve reliable electrical connections with minimal thickness, solving the contradiction between connection reliability and miniaturization

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables the efficient operation of sensors and electronic components within the blood pump, reducing the thickness of electrical connections and allowing for more compact and reliable systems while maintaining biocompatibility.

Implementation Method 1

at least one electrical conductor track is provided by a surface coating structure at least in the region of the flow cannula

Methodology Applied
Scientific EffectSurface coating: Coatings

Data Source

PatentUS20250144397A1Method of manufacturing electrical conductor tracks in a region of an intravascular blood pump
Publication Date: 2025.05.08 KARDION GMBH
  • US20250144397A1 patent drawing
  • US20250144397A1 patent drawing
  • US20250144397A1 patent drawing

AI summary

An intravascular blood pump (100) comprises a tip (110), a first region (120) with at least one blood through-opening (121), a flow cannula (130), a second region (140) with at least one blood through-opening (141), a motor-operated pump mechanism (150) and a conducting cable (170). At least in the region of the flow cannula (130), at least one electrical conductor track is realized by a surface coating structure.