Segmented Blood Pump Bearings for Thrombosis and Hemolysis

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Solution Overview

Problem

Blood pumps face challenges with blood clots and hemolysis due to stagnation in bearing areas, requiring improved fluid flow and pressure-volume characteristics to minimize thrombosis and hemolysis risks.

Innovation Solution

A modular bearing system incorporating unique sleeve and cone bearing designs with modified geometries to enhance blood flow and lubrication, including features like thrust rings and segmented cone bearings to promote full washing of bearing surfaces and reduce thrombosis risks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional sleeve bearings are used in blood pumps, then radial confinement is provided, but blood stagnation occurs leading to thrombosis

Engineering Contradiction:
Improvethrombosis riskVSAvoidfluid flow through bearing
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The sleeve bearing is divided into multiple circumferential segments with gaps between them, allowing blood to flow through the bearing structure rather than stagnate, thereby reducing thrombosis risk while maintaining radial confinement

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bearing structure incorporates regions with different properties: solid segments provide radial confinement while gaps provide flow pathways, creating local variations in function within the same component

Inventive Principle:
Principle #3Local quality

2Reliability

If conventional cone bearings are used for axial and radial confinement, then bearing stability is improved, but blood flow obstruction increases

Engineering Contradiction:
Improvebearing stabilityVSAvoidblood flow rate
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The cone bearing is segmented into multiple circumferential sections with interstitial gaps, enabling blood to flow through the bearing assembly while the conical geometry maintains axial and radial confinement stability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Blood flow is redirected from a two-dimensional path around the bearing to a three-dimensional path that flows through the bearing structure itself via the gaps between segments

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If bearing surfaces are designed for optimal contact, then pressure-velocity characteristics improve, but hemolysis risk increases due to high shear forces

Engineering Contradiction:
Improvepressure-velocity characteristicsVSAvoidhemolysis risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A lubricating fluid layer is maintained between bearing surfaces to mediate the interaction, reducing direct contact and shear forces on blood cells while preserving pressure-velocity characteristics through proper lubrication management

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The bearing design modifies geometric parameters such as surface curvature and gap dimensions to optimize the balance between pressure-velocity characteristics and shear force reduction, minimizing hemolysis risk

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modular bearing system effectively reduces thrombosis and hemolysis risks by enhancing fluid flow and lubrication, maintaining favorable pressure-volume characteristics, and minimizing forces that lead to adverse blood interactions within the pump.

Implementation Method 1

a drive bearing between the drive magnet and the impeller assembly

Methodology Applied
Scientific EffectMagnetic coupling: Magnetism

Implementation Method 2

enhancing fluid flow to the bearing regions, enhancing fluid flow from the bearing regions, creating lubricating fluid layers in the bearing regions

Methodology Applied
Scientific EffectLubrication: Lubrication

Data Source

PatentUS11452859B2Blood pumps
Publication Date: 2022.09.27 PROCYRION INC
  • US11452859B2 patent drawing
  • US11452859B2 patent drawing
  • US11452859B2 patent drawing

AI summary

A blood flow assist system can include an impeller assembly including an impeller shaft and an impeller on the impeller shaft, a primary flow pathway disposed along an exterior surface of the impeller. The system can include a rotor assembly at a proximal portion of the impeller shaft. A secondary flow pathway can be disposed along a lumen of the impeller shaft. During operation of the blood flow assist system, blood can be pumped proximally along the primary flow pathway and the secondary flow pathway. The system can include a sleeve bearing distal the impeller. The system can include a drive unit having a distal end disposed distal a proximal end of the second impeller. The drive unit comprising a drive magnet and a drive bearing between the drive magnet and the impeller assembly.