Indoor AC Blower Drive Module Venting for Stable Airflow

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Air conditioner indoor units face challenges in maintaining consistent airflow and operation stability due to inefficiencies in the drive module's heat dissipation and integration with the main control module.

Innovation Solution

The drive module is positioned within an electric control chamber with a vent for heat dissipation, and the main control module is integrated or separately arranged to facilitate stable operation and efficient signal transmission, with options for various positional relationships to optimize space and interference reduction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the drive module is disposed in the electric control chamber without adequate heat dissipation, then the integration and space utilization are improved, but the operation stability of the drive module deteriorates due to heat accumulation

Engineering Contradiction:
Improveintegration of drive moduleVSAvoidoperation stability of drive module
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

A radiator is introduced as an intermediary component between the drive module and the electric control chamber environment. The radiator provides a dedicated heat dissipation pathway, allowing the drive module to be integrated in the electric control chamber while maintaining operational stability through effective thermal management.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If the drive module and main control module are integrated at one circuit board, then the device complexity is reduced, but the heat dissipation efficiency of the drive module deteriorates

Engineering Contradiction:
Improvecircuit board integrationVSAvoidheat dissipation efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The electric control chamber is divided into distinct functional regions: one area for the integrated drive module and main control module on the circuit board, and another area with radiator fins dedicated to heat dissipation. This segmentation allows the circuit board integration to be maintained while providing separate, optimized heat dissipation pathways.

Inventive Principle:
Principle #1Segmentation

3Object-affected harmful factors

If the electric control chamber is sealed to protect components, then the protection against external factors is improved, but the heat dissipation capability deteriorates

Engineering Contradiction:
Improveprotection of componentsVSAvoidheat dissipation capability
Core Design Contradiction:
Object-affected harmful factorsVSTemperature

Solution Approach 1:

The electric control chamber uses a sealed enclosure structure with integrated radiator fins that extend through or beyond the chamber walls. This flexible design maintains the protective sealing of the chamber while providing dedicated thermal pathways through the radiator structure, allowing heat dissipation without compromising component protection.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the stability and efficiency of the drive module's operation, improves airflow consistency, and simplifies assembly and maintenance, while reducing costs and space requirements.

Implementation Method 1

The electric control chamber has a vent for heat dissipation of the drive module

Methodology Applied
Scientific EffectHeat dissipation: Convection

Data Source

PatentUS20240219035A1Air Conditioner Indoor Unit
Publication Date: 2024.07.04 GD MIDEA HEATING & VENTILATING EQUIP CO LTD
  • US20240219035A1 patent drawing
  • US20240219035A1 patent drawing
  • US20240219035A1 patent drawing

AI summary

An air conditioner indoor unit includes a housing and a blower assembly. The housing is provided with an air supply duct and an electric control chamber. The electric control chamber is spaced apart from the air supply duct. The blower assembly is disposed in the air supply duct for driving an airflow. The electric control chamber is provided with a drive module. The drive module is electrically connected to the blower assembly. The electric control chamber has a vent for heat dissipation of the drive module.