Vehicle Blower Failure Diagnosis via Current-to-Voltage Conversion

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Solution Overview

Problem

Current methods for diagnosing blower failures in vehicles are inadequate as they do not accurately differentiate between blower and thermostat failures, often leading to misdiagnosis due to reliance on coolant temperature alone, without considering the operation of the heater blower.

Innovation Solution

A vehicle blower failure diagnosis apparatus and method that converts the operating current value into a voltage value using a controller, employing sensors for battery, coolant, and ambient air temperature, and a display to diagnose blower failure based on reference voltage and time thresholds, improving diagnosis accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If coolant temperature alone is used for diagnosis, then the diagnosis process is simple, but misdiagnosis between blower and thermostat failures occurs

Engineering Contradiction:
Improvediagnosis processVSAvoiddiagnosis accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent introduces an intermediary conversion process that transforms current measurement data into voltage equivalent values, allowing the system to evaluate blower performance through a standardized metric that can be directly compared against thermostat requirements, thereby preventing misdiagnosis while maintaining diagnostic simplicity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the parameter representation by converting current values to voltage equivalents using conversion tables. This parameter transformation enables accurate differentiation between blower and thermostat failures by expressing blower performance in the same dimensional terms as thermostat requirements, resolving the misdiagnosis issue

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If blower operation is not considered, then the diagnosis is straightforward, but thermostat failure diagnosis becomes inaccurate

Engineering Contradiction:
Improvediagnosis operationVSAvoidthermostat failure diagnosis
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent segments the diagnostic process into distinct evaluation stages: first assessing blower operation through current-to-voltage conversion, then evaluating thermostat function based on the converted voltage values. This segmentation allows straightforward operation while ensuring reliable thermostat failure diagnosis by explicitly incorporating blower status into the diagnostic workflow

Inventive Principle:
Principle #1Segmentation

3Measurement precision

If current value is used directly for blower diagnosis, then measurement is simple, but comparison with thermostat requirements is difficult

Engineering Contradiction:
Improveblower measurementVSAvoiddata comparison system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent creates a universal voltage equivalent metric that serves multiple functions: it accurately represents blower performance, matches the dimensional requirements for thermostat evaluation, and enables direct comparison between blower and thermostat parameters. This universal metric eliminates the need for complex multi-dimensional comparison systems

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11543463B2Apparatus and method for diagnosing failure in a blower of a vehicle
Publication Date: 2023.01.03 HYUNDAI MOTOR CO LTD
  • US11543463B2 patent drawing
  • US11543463B2 patent drawing
  • US11543463B2 patent drawing

AI summary

An apparatus and method for diagnosing a failure in a blower of a vehicle improve performance of various systems using state information of the blower. The apparatus and method include a controller that converts an operating current value supplied to the blower of the vehicle into a voltage value and diagnoses whether the blower fails based on the voltage value. The apparatus and method also include a display that displays whether the blower fails.