Blower Closed-Loop Power Control for Consistent Air Output

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Solution Overview

Problem

Existing outdoor power tools like blowers experience a decrease in air output when different nozzle attachments are used, leading to inconsistent performance.

Innovation Solution

A blower system equipped with a closed-loop power control module that maintains a constant motor power output regardless of the nozzle attachment used, ensuring consistent air output.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If different nozzle attachments are used, then the blower can achieve desired effects with various attachments, but the air output decreases and performance becomes inconsistent

Engineering Contradiction:
Improveattachment compatibilityVSAvoidair output
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The controller continuously monitors the actual power output of the motor and compares it to the desired power level. When a nozzle attachment is changed and air output decreases, the feedback mechanism detects the power change and automatically adjusts the motor power to maintain consistent air output. This closed-loop control ensures that regardless of which nozzle attachment is used, the blower maintains its optimal air delivery performance.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically changes the motor power parameter based on the detected air output conditions. When a nozzle attachment modifies the air flow characteristics, the controller adjusts the motor power parameter to compensate for the change, thereby maintaining consistent overall air output. This parameter adjustment occurs automatically without user intervention.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If nozzle attachments are coupled to the blower, then the blower can achieve desired effects, but the performance becomes inconsistent across different attachments

Engineering Contradiction:
Improveattachment compatibilityVSAvoidperformance consistency
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The feedback control system continuously monitors motor power output and automatically adjusts it to maintain consistent air delivery regardless of the nozzle attachment. This ensures reliable and consistent performance across all attachments by detecting and compensating for any variations in air output caused by different nozzle designs.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The blower system performs self-adjustment through its built-in controller that automatically compensates for the effects of different nozzle attachments. The system monitors its own performance metrics and makes real-time adjustments without requiring user intervention, thereby maintaining consistent performance across all attachments.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20250188941A1Closed loop power control for blowers
Publication Date: 2025.06.12 MILWAUKEE ELECTRIC TOOL CORP
  • US20250188941A1 patent drawing
  • US20250188941A1 patent drawing
  • US20250188941A1 patent drawing

AI summary

A blower is provided. The blower includes a blower housing, a motor for driving a fan disposed within the blower housing, and a controller disposed in the blower housing and electrically coupled to the motor for controlling a power output of the motor. The controller is configured to perform a plurality of operations. The plurality of operations include receiving a power setpoint, receiving a measured power, comparing the power setpoint and the measured power to obtain a power difference, generating a control signal based on the power difference, and adjusting the power output of the motor based on the control signal.