Blower Inlet Resonator and Muffler Structure for Noise Reduction

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Solution Overview

Problem

Existing outdoor blowers, particularly those powered by batteries, generate excessive noise due to engine and fan operation, which cannot be mitigated without compromising performance.

Innovation Solution

The blower design incorporates a conduit with an airflow generation assembly and a muffler assembly featuring a muffler wall and mount member, along with resonator devices and structures that include metamaterials and resonator passages to attenuate sound waves, targeting specific frequencies and wavelengths to reduce noise perception.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If power and performance level of the blower are reduced to decrease noise, then noise level is reduced, but performance deteriorates

Engineering Contradiction:
Improvenoise levelVSAvoidblower performance
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The blower system is segmented into distinct functional components: the airflow generation assembly for performance and the resonator device for noise reduction. This segmentation allows each component to be optimized independently, with the resonator device specifically targeting noise frequencies without affecting the airflow generation capability of the main assembly.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The resonator device acts as an intermediary acoustic element between the airflow generation assembly and the external environment. It mediates the noise produced by the fan blades and engine by providing an alternative acoustic path through its passages and chambers, reducing the transmitted noise while leaving the airflow performance intact.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If resonator passages are added to reduce noise, then noise reduction is achieved, but device complexity increases

Engineering Contradiction:
Improvenoise perceptionVSAvoidstructural complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The resonator device is designed to perform multiple acoustic functions within a single integrated structure. The passages and chambers work together to target specific fan blade pass frequencies and engine noise frequencies simultaneously, providing broad-spectrum noise reduction without requiring multiple separate devices or complex assemblies.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The resonator passages and chambers are nested within the existing blower housing structure. The resonator device integrates with the inlet portion and flowpath rather than adding external complexity, with passages arranged concentrically and chambers positioned within available space to minimize overall structural complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively reduces noise levels perceived by the user while maintaining performance by absorbing, reflecting, and resonating sound waves, creating a quieter operation experience.

Implementation Method 1

resonator passages configured to reduce sound waves generated from the airflow generation assembly

Methodology Applied
Scientific EffectAcoustic resonance: Resonance

Implementation Method 2

The design effectively reduces noise levels perceived by the user while maintaining performance by absorbing, reflecting, and resonating sound waves

Methodology Applied
Scientific EffectAcoustic absorption: Acoustic Absorption

Implementation Method 3

The design effectively reduces noise levels perceived by the user while maintaining performance by absorbing, reflecting, and resonating sound waves

Methodology Applied
Scientific EffectSound wave reflection: Reflection

Data Source

PatentUS20250361878A1Blower tool and resonator device
Publication Date: 2025.11.27 MILWAUKEE ELECTRIC TOOL CORP
  • US20250361878A1 patent drawing
  • US20250361878A1 patent drawing
  • US20250361878A1 patent drawing

AI summary

A blower is provided, the blower including a conduit extending along a flowpath extending between an inlet portion and an outlet portion. An airflow generation assembly is positioned between the inlet portion and the outlet portion. The airflow generation assembly is configured to induce a flow of air along the flowpath from the inlet portion through the outlet portion. A muffler assembly is coupled to the inlet portion and includes a muffler wall and a mount member extending from the inlet portion to the muffler wall to form an inlet gap therebetween.