Blue LED Light Conversion Using KSF Phosphor to Limit Secondary Absorption

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Solution Overview

Problem

Conventional light emitting devices using quantum dots suffer from secondary absorption, leading to reduced luminous efficiency, particularly in applications requiring brighter light with lower power consumption.

Innovation Solution

Incorporating KSF and MGF phosphors as red phosphors that absorb blue light and emit red light, reducing secondary absorption and enhancing luminous efficiency, while green quantum dots absorb blue light to emit green light, thereby improving light extraction efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If red quantum dots are used to emit red light, then color purity is improved, but secondary absorption occurs reducing luminous efficiency

Engineering Contradiction:
Improvecolor purityVSAvoidluminous efficiency
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The patent changes the material parameter from red quantum dots to KSF phosphor (K2SiF6:Mn4+), which has different optical properties. The KSF phosphor absorbs blue light and emits red light without exhibiting secondary absorption of green light, thus maintaining color purity while improving luminous efficiency.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the expensive and problematic red quantum dots with a more stable and efficient KSF phosphor material, achieving better performance while avoiding the secondary absorption issue that plagues quantum dot-based red emission.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Measurement precision

If green quantum dots are used to emit green light, then emission peak sharpness is improved, but secondary absorption by red quantum dots reduces overall efficiency

Engineering Contradiction:
Improveemission peak sharpnessVSAvoidluminous efficiency
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The patent extracts the problematic red quantum dots from the system and replaces them with KSF phosphor. This removal eliminates the secondary absorption of green light while preserving the sharp emission peak characteristics of green quantum dots, as the green quantum dots can now emit without being re-absorbed by red converters.

Inventive Principle:
Principle #2Taking out (Extraction)

3Illumination intensity

If conventional phosphors are used, then broad emission peaks are achieved, but light extraction efficiency through color filters is reduced

Engineering Contradiction:
Improveemission peak breadthVSAvoidlight extraction efficiency
Core Design Contradiction:
Illumination intensityVSProductivity

Solution Approach 1:

The patent creates a composite light emitting device combining green quantum dots (for sharp green emission) with KSF phosphor (for red emission without secondary absorption). This composite approach leverages the advantages of both quantum dots (sharp peaks) and phosphors (stable emission), achieving high light extraction efficiency through better matching with color filter transmission characteristics.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of KSF and MGF phosphors in light emitting devices minimizes secondary absorption, resulting in high luminous efficiency and red light with high color purity, suitable for applications like liquid crystal displays and illumination.

Implementation Method 1

a light emitting element that emits a blue light

Methodology Applied
Scientific EffectLight emitting diode effect: Light Emitting Diode

Implementation Method 2

quantum dots that emit a green light by absorbing part of the blue light emitted from the light emitting element

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 3

at least one of a KSF phosphor and a MGF phosphor, wherein the KSF phosphor is a compound having the chemical formula A2[M1-aMn4+aF6] (1)... adapted to absorb at least a portion of the blue light emitted from the light emitting element to emit red line

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Data Source

PatentUS20230299244A1Light emitting device
Publication Date: 2023.09.21 NICHIA CORP
  • US20230299244A1 patent drawing
  • US20230299244A1 patent drawing
  • US20230299244A1 patent drawing

AI summary

A light emitting device includes a light emitting element adapted to emit blue light, quantum dots that absorb part of the blue light emitted from the light emitting element to emit green light, and at least one of a KSF phosphor adapted to absorb part of the blue light emitted from the light emitting element to emit red light and a MGF phosphor adapted to absorb part of the blue light emitted from the light emitting element to emit red light.