Multi-Layered Electron Transport Layer for Blue OLED Lifespan

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Solution Overview

Problem

Organic light-emitting devices (OLEDs) face challenges in maintaining balanced electron and hole injection and flow, leading to reduced lifespan, particularly in blue emission layers where hole mobility is higher than electron mobility.

Innovation Solution

A multi-layered electron transport layer (ETL) structure is implemented, comprising multiple units with specific thickness ratios and materials, including anthracene-based materials and lithium complexes, to control electron flow and block holes effectively, ensuring balanced carrier injection and transport.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single-layer electron transport layer is used, then the device structure is simple, but the electron-hole balance is poor and lifespan is reduced

Engineering Contradiction:
Improveelectron transport layer structureVSAvoiddevice lifespan
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The electron transport layer is divided into multiple sub-layers (first ETL layer, second ETL layer, third ETL layer) with different thicknesses and material compositions. Each layer serves specific functions: the first layer transports electrons, the second layer blocks holes, and the third layer transports electrons. This segmentation allows independent optimization of electron transport and hole blocking functions, achieving better electron-hole balance and extended device lifespan without excessive complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the electron transport layer are assigned different properties: the first ETL layer has higher electron mobility for efficient electron transport, the second ETL layer has higher hole blocking capability, and the third ETL layer has optimized electron transport. This local differentiation of material properties and layer thicknesses enables each region to perform its specific function optimally, resolving the contradiction between simple structure and reliable performance.

Inventive Principle:
Principle #3Local quality

2Reliability

If the electron transport layer thickness is increased to block holes, then hole blocking improves, but electron transport efficiency decreases

Engineering Contradiction:
Improvehole blocking capabilityVSAvoidelectron transport efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The electron transport layer is segmented into three distinct layers with optimized thicknesses. The first ETL layer (50-150 nm) provides electron transport, the second ETL layer (100-300 nm) provides hole blocking, and the third ETL layer (50-150 nm) provides electron transport. This segmentation allows each layer to be optimized for its specific function, achieving effective hole blocking without compromising overall electron transport efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each layer is assigned different local properties: the first and third layers use materials with high electron mobility for efficient electron transport, while the second layer uses materials with high hole blocking capability. The thickness of each layer is locally optimized to perform its specific function, resolving the trade-off between hole blocking and electron transport.

Inventive Principle:
Principle #3Local quality

3Reliability

If blue emission layer thickness is increased to improve stability, then lifespan improves, but hole accumulation increases due to high hole mobility

Engineering Contradiction:
Improveblue emission layer stabilityVSAvoidhole accumulation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The electron transport layer acts as an intermediary between the blue emission layer and the cathode. By optimizing the ETL structure with multiple layers having different electron and hole mobilities, harmful holes generated in the blue emission layer are effectively blocked and prevented from accumulating, while electrons are efficiently transported to recombine with holes. This intermediary structure resolves the contradiction between improving blue layer stability and preventing hole accumulation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The multi-layered ETL structure significantly enhances the lifespan of blue light-emitting OLEDs while maintaining comparable performance in green and red emission layers, with improved efficiency and reduced driving voltage.

Implementation Method 1

an electron transport layer between the emission layer and the second electrode, wherein the emission layer includes a blue emission layer, and the electron transport layer includes a unit that includes a first single layer including a first material, a first mixed layer on the first single layer and including the first material and a second material

Methodology Applied
Scientific EffectElectron transport: Conduction (electrical)

Implementation Method 2

to control electron flow and block holes effectively, ensuring balanced carrier injection and transport

Methodology Applied
Scientific EffectHole blocking: Electrical Resistance

Implementation Method 3

When a voltage is applied between the anode and the cathode, holes injected from the anode move to the EML via the HTL, and electrons injected from the cathode move to the EML via the ETL. The holes and electrons recombine in the EML to generate excitons. When the excitons drop from an excited state to a ground state, light is emitted.

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS9224966B2Organic light-emitting device, method of manufacturing the same, and flat panel display device including the same
Publication Date: 2015.12.29 SAMSUNG DISPLAY CO LTD
  • US9224966B2 patent drawing
  • US9224966B2 patent drawing
  • US9224966B2 patent drawing

AI summary

An organic light-emitting device including: a substrate; a first electrode; a second electrode; an emission layer between the first electrode and the second electrode; and an electron transport layer between the emission layer and the second electrode, wherein the emission layer includes a blue emission layer, the electron transport layer includes a unit that includes a first single layer including a first material, a first mixed layer on the first single layer and including the first material and a second material, a second single layer on the first mixed layer and including the second material, a second mixed layer on the second single layer and including the first and second materials, and a third single layer on the second mixed layer and including the first material, wherein the first mixed layer has a thickness that is larger than that of the second mixed layer.