Blunt Trailing Edge Rotor Blade with Vortex Generators

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Solution Overview

Problem

Existing wind turbine rotor blade profiles with large relative thickness suffer significant reduction in lift coefficient and poor aerodynamic performance under turbulent flow conditions, leading to unfavorable design angles and structural limitations.

Innovation Solution

Incorporation of at least one vortex generator on the suction side of the rotor blade with a blunt trailing edge, positioned between 15% and 70% of the chord length, to enhance lift coefficients and lift/drag ratios, allowing for greater aerodynamic angles of attack and reduced rotor blade twist.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a profile of large relative thickness is used to provide structural stability and good body contour, then the structural integrity and spacing of main girders are improved, but the lift coefficient collapses significantly under turbulent flow conditions and the aerodynamic angle of attack changes unfavorably

Engineering Contradiction:
Improvestructural stabilityVSAvoidlift coefficient in turbulent flow
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The invention changes the geometric parameters of the airfoil profile by implementing a blunt trailing edge with specific thickness ratios (trailing edge thickness between 10-30% of chord length, maximum thickness between 15-25% of chord length). These parameter modifications allow the profile to maintain structural stability while improving aerodynamic performance in turbulent flow, preventing the collapse of lift coefficient that occurs with conventional thick profiles.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention applies local quality by specifically modifying the trailing edge region of the profile while maintaining other portions of the airfoil. The blunt trailing edge geometry is applied locally at the rear portion of the blade, allowing the rest of the profile to maintain its aerodynamic shape while the trailing edge provides enhanced performance in turbulent conditions through its specialized geometry.

Inventive Principle:
Principle #3Local quality

2Length of moving object

If the angle of attack is reduced to maintain small blade depths, then the structural dimensions are controlled, but the lift coefficient in the dirty state diminishes to a fraction of the clean value

Engineering Contradiction:
Improveblade depthVSAvoidlift coefficient in dirty state
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The invention changes the operating parameters by enabling the use of higher angles of attack (up to 25 degrees or more) that would normally be avoided in conventional designs. The modified blunt trailing edge geometry allows the airfoil to maintain attached flow and high lift coefficients at these elevated angles, thereby allowing blade designs with greater depths that can achieve higher lift without the severe performance degradation in dirty conditions.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If a thick trailing edge is used to achieve large lift coefficients, then the maximum lift coefficient is improved in clean state, but the lift/drag ratio deteriorates and the maximum thickness becomes excessively large

Engineering Contradiction:
Improvemaximum lift coefficientVSAvoidlift/drag ratio
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The invention optimizes the geometric parameters by limiting the trailing edge thickness to 10-30% of the chord length and the maximum thickness to 15-25% of the chord length. These parameter ranges are carefully selected to achieve an optimal balance: thick enough to generate high lift coefficients but thin enough to maintain favorable lift/drag ratios and avoid excessive blade depth. This resolves the contradiction by finding the optimal parameter window that satisfies both requirements.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves high lift coefficients exceeding 3.0 and significantly improves lift/drag ratios, reducing rotor blade weight and enabling larger rotor diameters while maintaining high efficiency, with vortex generators positioned optimally to mix the boundary layer and delay flow separation.

Implementation Method 1

at least one vortex generator is disposed, in a region of the profile, on the suction side of the rotor blade

Methodology Applied
Scientific EffectVortex generator: Vortex Generator

Implementation Method 2

with the trailing edge of the profile being blunt, and with the thickness of the trailing edge being between 15% and 70% of the chord length

Methodology Applied
Scientific EffectBoundary layer: Boundary Layer

Data Source

PatentUS9932960B2Rotor blade of a wind turbine
Publication Date: 2018.04.03 SIEMENS GAMESA RENEWABLE ENERGY SERVICE GMBH
  • US9932960B2 patent drawing
  • US9932960B2 patent drawing
  • US9932960B2 patent drawing

AI summary

A rotor blade (5) of a wind turbine, which has a profile (1-4) having an upper side (suction side) (7) and an underside (pressure side) (8). The profile (1-4) includes a camber line (21, 25) and a chord (18) between a leading edge (10) and a trailing edge (11) of the profile (1-4). The profile (1-4) has a relative profile thickness of more than 45%. At least one vortex generator (50, 50′, 50″, 50′″) is disposed, in the region of the profile (1-4), on the suction side (7) of the rotor blade (5). The profile (1-4) is provided with a blunt trailing edge. And, The thickness of the trailing edge is between 15% and 70% of the chord length.