Battery BMS Daisy Chain with Equalized AFE Communication Load

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Solution Overview

Problem

In large-scale energy storage systems using centralized battery management systems with daisy chain communication technology, the unequal communication power consumption among AFE chips leads to poor battery cell consistency and reduced battery capacity.

Innovation Solution

A daisy chain communication system and method where a master controller transmits command information to multiple slave controllers, and each slave controller transmits data of consistent length to an upstream node, including response information and fake data, to equalize communication power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If daisy chain communication is used to reduce system costs, then system cost is reduced, but communication power consumption becomes unequal among AFE chips

Engineering Contradiction:
Improvesystem costVSAvoidcommunication power consumption
Core Design Contradiction:
Ease of manufactureVSUse of energy by moving object

Solution Approach 1:

The patent introduces fake data transmission at specific locations in the daisy chain (remote AFE chips transmit fake data to upstream chips) to create local quality differences. This ensures that each AFE chip transmits and receives the same amount of data (real + fake), equalizing communication power consumption across all chips while maintaining the cost-effective daisy chain architecture

Inventive Principle:
Principle #3Local quality

2Reliability

If unequal communication power consumption occurs among AFE chips, then battery cell consistency deteriorates, but this is the natural result of daisy chain data transmission

Engineering Contradiction:
Improvebattery cell consistencyVSAvoidcommunication power consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent makes the communication power consumption homogeneous across all AFE chips by ensuring each chip transmits and receives equal amounts of data. Remote AFE chips transmit fake data to upstream chips, making the data transmission volume consistent throughout the chain, which equalizes power consumption and improves battery cell consistency

Inventive Principle:
Principle #33Homogeneity

3Quantity of substance

If proximal AFE chip consumes more power, then battery capacity of proximal AFE chip decreases, but this is caused by its larger data transmission volume

Engineering Contradiction:
Improvebattery capacityVSAvoidcommunication power consumption
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The patent converts the harmful effect of unequal power consumption into a beneficial outcome by introducing fake data. The fake data transmitted by remote AFE chips serves to balance the data transmission volume, transforming the power consumption imbalance problem into an equalized state, thereby preserving battery capacity across all chips

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Data Source

PatentUS20250139036A1Daisy chain communication system and method, battery management system
Publication Date: 2025.05.01 JOULWATT TECH INC LTD
  • US20250139036A1 patent drawing
  • US20250139036A1 patent drawing
  • US20250139036A1 patent drawing

AI summary

A daisy chain communication system and method, and a battery management system are provided. The daisy chain includes a first slave controller and a plurality of second slave controllers, and a master controller transmits command information to the plurality of second slave controllers through the first slave controller. The daisy chain responses to the command information. A network response period is divided into a plurality of sub phases. The second slave controller transmits transmission data with a consistent data length to a slave controller of an upstream node cascaded therewith at each sub phase; the first slave controller transmits the transmission data from the second slave controller cascaded therewith at each sub phase to the master controller. In the present disclosure, a data length transmitted by each slave controller is consistent, so that equalization of power consumption between corresponding battery modules that supply power to each slave controller is achieved.