BMS EIS Quick Diagnosis for Early Thermal Runaway Detection

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Solution Overview

Problem

Conventional battery management systems (BMS) fail to detect thermal runaway in lithium-ion batteries before it occurs, leading to ineffective post-detection and potential fire spread, as they lack proactive measures.

Innovation Solution

Implementing a battery management system (BMS) with an electrochemical impedance spectroscopy (EIS) function that switches to a quick diagnosis mode using a single preset frequency to measure impedance, allowing for early detection of thermal runaway by monitoring impedance fluctuations in each cell.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional BMS with multiple EIS frequencies is used for comprehensive impedance measurement, then measurement precision is improved, but response time deteriorates when thermal runaway detection is needed

Engineering Contradiction:
Improveimpedance measurement precisionVSAvoidresponse time for thermal runaway detection
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system dynamically switches between full multi-frequency EIS measurement mode and quick single-frequency diagnosis mode based on operational conditions. During normal operation, comprehensive multi-frequency measurements maintain high precision. When thermal runaway risk is detected, the system transitions to quick diagnosis mode using a predetermined frequency, sacrificing some measurement comprehensiveness for rapid response.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the measurement parameters (frequency points) based on the diagnostic needs. In quick diagnosis mode, only a predetermined frequency is used for rapid assessment. In normal mode, multiple frequencies are measured for comprehensive characterization. This parameter adaptation resolves the contradiction between speed and precision.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If multiple frequencies are used for EIS measurement to ensure accurate impedance characterization, then measurement precision is improved, but measurement time increases

Engineering Contradiction:
Improveimpedance characterization accuracyVSAvoiddiagnosis speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

In quick diagnosis mode, the system performs partial measurement by using only a predetermined frequency instead of the full multi-frequency spectrum. This partial action is sufficient for detecting thermal runaway conditions, achieving adequate diagnostic capability with significantly reduced measurement time.

Inventive Principle:
Principle #16Partial or excessive action

3Reliability

If comprehensive impedance measurement at multiple frequencies is performed, then reliability of thermal runaway detection is improved, but loss of time increases

Engineering Contradiction:
Improvethermal runaway detection reliabilityVSAvoiddetection time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system pre-selects a predetermined frequency that is most sensitive to thermal runaway conditions. This preliminary preparation allows the system to immediately use this optimized frequency when thermal runaway detection is needed, achieving both reliability and speed without requiring full multi-frequency measurements at that moment.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables proactive detection of thermal runaway, reducing the risk of fire spread by predicting thermal runaway events through cell-by-cell impedance measurements, minimizing false predictions, and enabling rapid identification of abnormal conditions.

Implementation Method 1

an EIS meter configured to measure impedance of the connected cells using EIS for measuring impedance using multiple frequencies

Methodology Applied
Scientific EffectElectrochemical impedance spectroscopy (EIS):

Data Source

PatentUS20260009859A1Apparatus and method for proactive detection of thermal runaway using BMS with EIS function
Publication Date: 2026.01.08 HUNATE CO LTD
  • US20260009859A1 patent drawing
  • US20260009859A1 patent drawing
  • US20260009859A1 patent drawing

AI summary

An embodiment relates to an apparatus and method for proactive detection of thermal runaway using a battery management system (BMS) having an electrochemical impedance spectroscopy (EIS) function, and more specifically, to an apparatus and method for proactive detection of thermal runaway using a BMS having an EIS function which sets a quick diagnosis mode to measure impedance using only one preset frequency among multiple impedance measurement frequencies of the EIS of a module BMS when a thermal runaway prediction event occurs, and in a quick diagnosis mode, simultaneously measures the impedance of each cell in a battery module by the set frequency through the EIS, and predicts and alerts the possibility of thermal runaway according to the fluctuation deviation of the measured impedance.