MCU Wake-Up Circuit for Battery Management System Sleep Mode

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Solution Overview

Problem

The existing methods for waking up a microcontroller unit (MCU) in a battery management system (BMS) sleep mode require user intervention and can lead to over-discharging of batteries since the MCU remains awake even when the battery state of charge is low, as conventional techniques fail to automatically return the MCU to sleep mode after waking up.

Innovation Solution

A device and method that automatically wake up the MCU of a BMS using a wake-up signal generated only once when an external power source is connected, employing a circuit with a first switching unit and a second switching unit, including field effect transistors (FETs), resistors, and capacitors, to control the power supply to the MCU, ensuring the MCU returns to sleep mode after a predetermined time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If an external power source is connected to wake up the BMS, then the BMS can be automatically woken up without user intervention, but the BMS may remain awake continuously causing battery over-discharging

Engineering Contradiction:
Improveautomatic wake-up operationVSAvoidbattery discharge
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The patent implements periodic action by using a timing circuit (comparator 220, capacitor 230, resistor 220) to generate a pulse signal that activates the wake-up function for a predetermined time period only. When the external power source is detected, the circuit generates a wake-up pulse that turns on the first FET 110, but automatically turns it off after the timing period expires, preventing continuous wake-up and battery over-discharge.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent uses an intermediary timing circuit between the external power source detection and the wake-up signal generation. The comparator 220, capacitor 230, and resistor 220 form an intermediate timing mechanism that processes the external power source signal and converts it into a controlled pulse-width wake-up signal, preventing direct continuous activation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the MCU operates continuously to monitor battery state, then accurate battery management is achieved, but battery power is consumed continuously

Engineering Contradiction:
Improvebattery monitoring accuracyVSAvoidbattery power consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent implements dynamics by making the MCU operational state changeable between sleep mode and active monitoring mode based on external conditions. The system dynamically transitions from low-power sleep mode to active monitoring only when an external power source is detected, and returns to sleep mode after the predetermined time period, optimizing power consumption while maintaining monitoring capability when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operational parameter of the MCU from continuous operation to intermittent operation based on external power source detection. The system modifies its working state parameter by entering sleep mode when no external power is present and activating only when external power is detected, reducing power consumption while maintaining functional reliability.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If a simple wake-up circuit is used, then device complexity is reduced, but the ability to control wake-up duration and prevent over-discharging is limited

Engineering Contradiction:
Improvewake-up circuit structureVSAvoidbattery protection capability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent introduces an intermediary timing circuit (comparator 220, capacitor 230, resistor 220) that acts as a mediator between the simple external power source detection and the wake-up control. This intermediary component adds minimal complexity but provides the necessary pulse width control to prevent over-discharging, achieving a balance between simplicity and functionality.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The timing circuit is designed to be self-regulating, where the capacitor 230 and resistor 220 automatically determine the pulse duration based on their time constant (RC circuit). The circuit serves itself by using the external power source voltage to charge the capacitor, which then naturally discharges through the resistor to generate the timing signal, eliminating the need for additional complex control logic.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables automatic waking of the MCU without user intervention and prevents over-discharging by ensuring the MCU returns to sleep mode even when an external power source is connected, optimizing battery management.

Implementation Method 1

a first field effect transistor (FET) wherein a drain terminal of the first FET may be connected to an output terminal of the external power source, a source terminal may be connected to the MCU power generation unit, and a gate terminal may be connected to an output terminal of the external power source

Methodology Applied
Scientific EffectField effect transistor operation:

Implementation Method 2

a capacitor having a predetermined capacitance, and a drain terminal of the second FET may be connected to a gate terminal of the first FET, a gate terminal may be connected to an output terminal of the external power source, a resistor having the predetermined resistance value, and a capacitor having the predetermined capacitance

Methodology Applied
Scientific EffectRC time constant: Capacitance

Data Source

PatentUS10324514B2MCU wake-up device and method in sleep mode
Publication Date: 2019.06.18 LG ENERGY SOLUTION LTD
  • US10324514B2 patent drawing
  • US10324514B2 patent drawing

AI summary

The present invention provides a device and method for waking up an MCU of a BMS operating in a sleep mode.More specifically, the present invention provides a device and method for waking up an MCU of a BMS that is in a sleep mode automatically by generating a wake-up signal only once, when an external power source is connected, without user's operation.