Battery Management System Wireless Communication Unit

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Solution Overview

Problem

The increasing complexity of battery management systems due to numerous components and wiring harnesses complicates the installation structure of battery packs, making it more difficult and prone to errors.

Innovation Solution

Incorporating wireless communication units within the battery management unit and select cell measurement circuits and sensing units, allowing for wireless connectivity and reducing the need for wiring harnesses, which simplifies the installation structure and enhances flexibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If wiring harnesses are used to connect battery management components, then reliable electrical connection is achieved, but device complexity and installation difficulty increase

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidinstallation structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical wiring harness connection system with a wireless communication system. The battery management unit, cell measurement circuits, and sensing units communicate via wireless signals, eliminating the need for physical wiring harnesses while maintaining reliable data transmission and control signal delivery.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent extracts and removes the wiring harness component from the battery management system. By taking out the physical connection medium, the system achieves simpler installation structure and reduced complexity while maintaining functional integrity through wireless communication protocols.

Inventive Principle:
Principle #2Taking out (Extraction)

2Adaptability or versatility

If more components are added to enhance battery management functionality, then system capability improves, but the number of wiring harnesses and installation complexity increase

Engineering Contradiction:
Improvebattery management capabilityVSAvoidinstallation ease
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent applies wireless communication to replace mechanical wiring connections, allowing the battery management system to accommodate multiple components (cell measurement circuits, sensing units, control devices) without proportionally increasing installation complexity. The wireless architecture enables flexible component addition while maintaining ease of installation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If wiring harnesses are used for component connection, then stable communication is achieved, but electromagnetic compatibility problems arise

Engineering Contradiction:
Improvecommunication stabilityVSAvoidelectromagnetic compatibility issues
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent substitutes wireless communication for wired electrical connections, thereby eliminating the electromagnetic interference and compatibility issues associated with wiring harnesses. The wireless communication system achieves stable data transmission while avoiding electromagnetic coupling problems between adjacent wires and components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS11251630B2Battery management system with wireless communication unit
Publication Date: 2022.02.15 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US11251630B2 patent drawing
  • US11251630B2 patent drawing
  • US11251630B2 patent drawing

AI summary

The battery management system comprises: a battery management unit, configured to receive status information of a battery module and status information of a battery pack, and transmit a control instruction to cell measurement circuits; the cell measurement circuits, configured to collect the status information of the battery module, transmit the status information of the battery module to the battery management unit, receive and execute the control instruction transmitted from the battery management unit; sensing units, configured to collect the status information of the battery pack, and transmit the status information of the battery pack to the battery management unit; wherein a wireless communication unit is disposed in the battery management unit, and a wireless communication unit is disposed in at least a portion of the cell measurement circuits and/or at least a portion of the sensing units.