Aligned Boron Nitride Nanotube Films via DNA Self-Assembly

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Solution Overview

Problem

Current methods for synthesizing aligned boron nitride nanotube (BNNT) films face challenges in achieving scalable production with high purity and alignment, as they often result in mixtures with non-nanotube impurities and require complex directed assembly processes.

Innovation Solution

A method involving the formation of a dispersion with boron nitride nanotubes, single-stranded DNA, and a solvent, followed by purification and solvent evaporation to create aligned BNNT films, utilizing DNA to facilitate the self-alignment of nanotubes and remove impurities through techniques like membrane filtration and centrifugation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high-temperature-pressure synthesis is used to produce BNNTs, then scalable production is achieved, but non-nanotube impurities (elemental boron, boron oxide, hBN structures) are generated

Engineering Contradiction:
Improvescalable productionVSAvoidpurity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent applies extraction by using DNA to selectively bind and remove non-nanotube impurities (elemental boron, boron oxide, hBN structures) from the synthesis mixture. The DNA-impurity complexes are then separated through centrifugation and filtration, leaving pure BNNTs in the supernatant

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent uses DNA as an intermediary substance that mediates between the synthesis process and purification. The DNA selectively interacts with impurities rather than BNNTs, serving as a mediator that enables separation of desired product from unwanted byproducts

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If conventional methods are used to produce BNNT films, then production is achieved, but nanotube alignment is poor without complex directed assembly processes

Engineering Contradiction:
Improvesimplicity of processVSAvoidalignment
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent applies self-service by enabling BNNTs to self-align through their intrinsic interaction with DNA during the drying process. The nanotubes automatically orient themselves perpendicular to the substrate without requiring external alignment fields or complex assembly equipment

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent applies preliminary action by pre-coating the substrate with DNA before depositing BNNTs. This preliminary DNA layer prepares the substrate to guide nanotube alignment during subsequent drying, eliminating the need for post-deposition alignment processes

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the production of high-purity, aligned BNNT films with improved thermal and chemical stability, and enhanced optical properties, facilitating their use in applications such as thermal interface materials and optoelectronic devices.

Implementation Method 1

Single-stranded DNA with a sequence consisting of repeating units of guanine and thymine (i.e., (GT)n) has been shown to disperse BNNTs in aqueous solution via pi-pi stacking

Methodology Applied
Scientific EffectPi-pi stacking:

Implementation Method 2

evaporating at least a portion of the solvent to form the aligned film on the substrate

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

The mixing may include probe tip ultrasonication

Methodology Applied
Scientific EffectUltrasonic vibration: Ultrasonic Vibration

Implementation Method 4

The purifying may include membrane filtration and/or centrifuging the dispersion

Methodology Applied
Scientific EffectCentrifugal separation: Centrifugal Separation

Data Source

PatentUS11504741B2Aligned boron nitride nanotube films
Publication Date: 2022.11.22 CLEVELAND STATE UNIVERSITY
  • US11504741B2 patent drawing
  • US11504741B2 patent drawing
  • US11504741B2 patent drawing

AI summary

A method for producing an aligned boron nitride nanotube film includes drying a dispersion containing boron nitride nanotubes, a biopolymer, and a solvent.