BNNT Electrode Coating for Lithium-Sulfur Shuttle Suppression

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Solution Overview

Problem

Lithium-sulfur batteries face issues such as polysulfide shuttle effect, capacity decay, and dendrite formation due to polysulfide dissolution and lithium metal anode instability, limiting their cycle life and safety, while existing solutions fail to effectively address these problems.

Innovation Solution

A composite of boron nitride nanotubes (BNNTs) and a polymeric binder is used to create a porous mesh or network that is selectively permeable to lithium ions, physically and/or chemically bonded to the electrode surface, preventing polysulfide diffusion and stabilizing the solid-electrolyte interface (SEI) to reduce dendrite formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If lithium metal anode is used to achieve high theoretical specific capacity, then energy density is improved, but dendrite formation occurs causing safety concerns and limited cycling capability

Engineering Contradiction:
Improvespecific capacityVSAvoidcycling capability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A porous coating layer comprising boron nitride nanotubes (BNNTs) and a polymeric binder is applied to the lithium metal anode surface. This intermediate layer mediates between the lithium metal and electrolyte, providing a stable interface that prevents direct harmful interactions while allowing lithium ion transport, thereby eliminating dendrite formation and enabling long-term cycling stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If sulfur cathode is used to achieve high energy density, then capacity is improved, but polysulfide dissolution causes shuttle effect and severe capacity decay

Engineering Contradiction:
ImprovecapacityVSAvoidcapacity retention
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

A porous coating layer comprising boron nitride nanotubes (BNNTs) and a polymeric binder is applied to the sulfur cathode surface. This intermediate layer acts as a barrier that prevents polysulfide dissolution into the electrolyte while maintaining electrical conductivity and allowing lithium ion transport, thereby eliminating the shuttle effect and enabling long-term capacity retention.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If porous coating layer with BNNTs and polymeric binder is applied to prevent polysulfide diffusion and stabilize SEI, then cycling stability is improved, but device complexity increases

Engineering Contradiction:
Improvecycling stabilityVSAvoidelectrode structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The coating layer uses a composite material system combining boron nitride nanotubes (BNNTs) with a polymeric binder. The BNNTs provide structural integrity, chemical stability, and lithium ion conductivity, while the polymeric binder ensures cohesive adhesion to the electrode surface. This composite approach achieves superior cycling stability without requiring multiple separate layers, thereby limiting complexity increase.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The BNNT-based porous mesh significantly enhances the cycling stability and capacity retention of lithium-sulfur batteries by blocking polysulfide transport and stabilizing the SEI, leading to improved performance comparable to lithium-ion batteries.

Implementation Method 1

a coating of the composite intimately contacts at least one surface of the electrode as a porous mesh which is selectively permeable to transport lithium ions

Methodology Applied
Scientific EffectSelective permeability: Semipermeable Membrane

Implementation Method 2

the composite is physically and/or chemically bonded to the surface of the electrode

Methodology Applied
Scientific EffectPhysical bonding: Physical Containment

Implementation Method 3

the composite is physically and/or chemically bonded to the surface of the electrode

Methodology Applied
Scientific EffectChemical bonding: Chemical Bonding

Implementation Method 4

introducing an interlayer between the sulfur cathode and separator... for the absorption of soluble PS

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20240145727A1Improved electrodes for energy storage devices
Publication Date: 2024.05.02 LI-S ENERGY LTD
  • US20240145727A1 patent drawing
  • US20240145727A1 patent drawing
  • US20240145727A1 patent drawing

AI summary

Electrodes having associated therewith a protective porous film or coating of boron nitride nanotubes (BNNTs).