BNNT Polyimide Composite Films for High Piezoelectric Coefficients

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Solution Overview

Problem

Existing electroactive materials, such as electroactive ceramics and polymers, face limitations in mechanical, thermal, and electroactive performance, particularly in high-temperature applications, and boron nitride nanotubes (BNNTs) have shown promise but lack experimental demonstration of piezoelectric properties.

Innovation Solution

BNNT/polyimide composite films are synthesized with varying BNNT concentrations and coated with metal or carbon nanotube electrodes to enhance piezoelectric and electrostrictive properties, achieving high piezoelectric coefficients and thermal stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If electroactive ceramics such as PZT, PLZT, and PNZT are used to achieve high piezoelectric coefficients, then piezoelectric performance is improved, but mechanical properties deteriorate (brittleness) and toxicity increases

Engineering Contradiction:
Improvepiezoelectric coefficientVSAvoidmechanical property
Core Design Contradiction:
PowerVSStrength

Solution Approach 1:

The patent employs composite materials combining electroactive polymer matrices (PVDF, P(VDF-TrFE), polyimide) with boron nitride nanotubes (BNNTs) to achieve high piezoelectric coefficients while maintaining mechanical toughness and eliminating toxicity. The BNNTs serve as reinforcing fillers that enhance both piezoelectric response and mechanical strength simultaneously

Inventive Principle:
Principle #40Composite materials

2Strength

If electroactive polymers such as PVDF are used to achieve favorable mechanical properties and conformability, then mechanical properties are improved, but piezoelectric coefficients and thermal properties deteriorate

Engineering Contradiction:
Improvemechanical propertyVSAvoidpiezoelectric coefficient
Core Design Contradiction:
StrengthVSPower

Solution Approach 1:

The patent creates composite materials by incorporating boron nitride nanotubes (BNNTs) into electroactive polymer matrices. The BNNTs provide high piezoelectric coefficients and thermal stability while the polymer matrix maintains mechanical flexibility and toughness, achieving synergistic enhancement of both mechanical and electroactive properties

Inventive Principle:
Principle #40Composite materials

3Temperature

If amorphous piezoelectric polyimides are used to achieve high temperature resistance, then thermal properties are improved, but piezoelectric response deteriorates (an order of magnitude smaller than PVDF)

Engineering Contradiction:
Improvethermal stabilityVSAvoidpiezoelectric response
Core Design Contradiction:
TemperatureVSPower

Solution Approach 1:

The patent develops composite materials combining polyimide matrices with boron nitride nanotubes. The BNNTs compensate for the low piezoelectric response of polyimide by providing high piezoelectric coefficients, while the polyimide matrix maintains high temperature resistance. The composite achieves both high thermal stability and enhanced piezoelectric response

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes the concentration of BNNTs in the polyimide matrix to achieve maximum piezoelectric response while maintaining thermal stability. By controlling the filler content and distribution, the composite material parameters are tuned to simultaneously achieve high piezoelectric coefficients and high temperature resistance

Inventive Principle:
Principle #35Parameter changes

4Power

If carbon nanotubes are added to polyimide to increase piezoelectric response, then piezoelectric performance is improved, but leakage current increases and chemical stability deteriorates (oxidation above 350°C)

Engineering Contradiction:
Improvepiezoelectric responseVSAvoidchemical stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent replaces carbon nanotubes with boron nitride nanotubes, which offer superior chemical stability and oxidation resistance at high temperatures. BNNTs maintain piezoelectric performance while eliminating the chemical degradation and oxidation issues that plague CNT-based composites above 350°C

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the material parameter from carbon-based nanotubes to boron nitride-based nanotubes, fundamentally altering the chemical composition to achieve both high piezoelectric response and superior chemical stability. This material substitution eliminates oxidation issues while maintaining the desired electroactive properties

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The BNNT/polyimide composites exhibit significantly increased piezoelectricity and electrostriction, with piezoelectric coefficients comparable to commercial polymers and electrostrictive coefficients several orders higher than traditional materials, suitable for high-performance energy conversion devices.

Implementation Method 1

The BNNT based electroactive materials showed high piezoelectric coefficients, d13, about 14.80 pm/V

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

The BNNT based electroactive materials showed high electrostrictive coefficients, M13, 3.21×10−16 pm2/V2

Methodology Applied
Scientific EffectElectrostriction: Electrostriction

Data Source

PatentUS10435293B2Methods of manufacturing energy conversion materials fabricated with boron nitride nanotubes (BNNTs) and BNNT polymer composites
Publication Date: 2019.10.08 UNITED STATES OF AMERICA AS REPRESENTED BY THE ADMINISTRATOR NAT AERONAUTICS & SPACE ADMINISTRATION
  • US10435293B2 patent drawing
  • US10435293B2 patent drawing
  • US10435293B2 patent drawing

AI summary

Formation of a boron nitride nanotube nanocomposite film by combining a boron nitride nanotube solution with a matrix such as a polymer or a ceramic to form a boron nitride nanotube/polyimide mixture and synthesizing a boron nitride nanotube/polyimide nanocomposite film as an electroactive layer.