Board ID Tag Tracking for Continuous Quality Adjustment
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Solution Overview
Problem
The production of boards often results in a significant amount of non-conforming products due to complex interactions between various production parameters, making it difficult to identify and address the specific causes of inferior quality, and changing production types without shutdowns is challenging.
Innovation Solution
A method where each board is linked to an ID tag containing detailed production parameters, allowing for real-time quality feedback and optimization using AI, enabling correlation of specific boards with their production conditions, and facilitating adjustments to reduce defects and increase production speed.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If production speed is increased, then productivity improves, but manufacturing precision deteriorates due to difficulty in identifying and controlling specific quality parameters
Solution Approach 1:
The patent implements a feedback system where measurement data from production steps is stored in memory and used to control subsequent production steps. This closed-loop feedback enables real-time quality control without reducing production speed, as the system automatically adjusts parameters based on measured deviations.
Solution Approach 2:
The patent dynamically changes production parameters based on measured quality data. By storing and analyzing measurement results from previous steps and adjusting parameters for subsequent steps, the system maintains manufacturing precision while operating at high production speeds.
2Manufacturing precision
If production parameters are monitored and adjusted, then manufacturing precision improves, but device complexity increases due to additional measurement and control systems
Solution Approach 1:
The patent uses a universal control system that handles multiple functions: measuring production parameters, storing data in memory, analyzing quality deviations, and controlling various production steps. This multi-functional approach reduces the need for separate specialized systems, thereby limiting the increase in device complexity.
Solution Approach 2:
The production system performs self-monitoring and self-adjustment using integrated measurement and control capabilities. The system automatically detects quality deviations and adjusts parameters without external intervention, reducing the need for additional complex monitoring infrastructure.
3Adaptability or versatility
If product changes are implemented during continuous production, then adaptability improves, but manufacturing precision deteriorates due to difficulty in maintaining quality consistency across different board types
Solution Approach 1:
The patent stores measurement data and production parameters in memory before actual production changes occur. This preliminary data storage enables the system to quickly reference and adjust to new product specifications during transitions, maintaining quality consistency without lengthy reconfiguration periods.
Solution Approach 2:
The control system dynamically adapts to product changes by adjusting parameters based on stored measurement data. The system transitions smoothly between different board types by utilizing accumulated data to guide parameter adjustments, maintaining manufacturing precision during adaptability changes.
4Manufacturing precision
If production speed is reduced, then manufacturing precision improves, but productivity deteriorates
Solution Approach 1:
The patent implements real-time feedback measurement systems that continuously monitor production quality without interrupting or slowing the production line. This enables high-speed production with maintained precision through immediate detection and correction of deviations.
Solution Approach 2:
The patent replaces manual or slow mechanical measurement methods with automated electronic measurement and data processing systems. This substitution enables rapid, accurate quality assessment that keeps pace with high production speeds, eliminating the need to slow down for precision measurement.
Data Source
Figure 1
AI summary
A method for producing boards, wherein raw material (6) is provided and production steps are performed to obtain said boards, with half products formed during said production steps, wherein the productions steps comprise at least the following production steps: -a basic step wherein at least said raw material (6) is transported to a shaping unit (1); -a shaping step, wherein said raw material (6) is formed into plate shaped material to form a plate shaped half product (7); -a sawing step wherein said plate shaped half product (7) is sawn to board shaped half products (8); wherein these board shaped half products (8) are formed into respective boards, wherein, a number of boards is linked to a respective ID tag or comprises a respective ID tag, wherein said ID tags comprise individual data about parameters relating to production steps of said respective boards.