Board Production Line Proxy for Continuous Information Transfer

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Solution Overview

Problem

In board production lines, the absence of communication capabilities in certain work devices disrupts the transmission of information related to board type and quality defects, preventing effective use of this information.

Innovation Solution

A board production line with a shared folder system that divides storage areas according to the number of work devices, allowing information to be transferred among these areas, and a management proxy section that accesses the shared folder on behalf of devices without direct access, ensuring uninterrupted information transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a work device without communication function is disposed in the board production line, then device complexity is reduced, but information transmission is interrupted

Engineering Contradiction:
Improvework device complexityVSAvoidinformation transmission continuity
Core Design Contradiction:
Device complexityVSLoss of information

Solution Approach 1:

The patent introduces a proxy device as an intermediary between work devices without communication functions and the shared folder system. This proxy device communicates with the shared folder on behalf of the non-communicating work device, enabling information transmission without requiring the work device itself to have communication capabilities. The proxy device reads and writes information to the shared folder, bridging the gap between simple work devices and the information management system.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of information

If all work devices are equipped with communication function, then information transmission is maintained, but device complexity increases

Engineering Contradiction:
Improveinformation transmission continuityVSAvoidwork device complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent segments the communication function from the work devices themselves, placing it instead in a separate proxy device. This allows work devices to remain simple without communication hardware, while the proxy device handles all communication tasks. The system is divided into: (1) simple work devices that perform operations, (2) a proxy device that handles communication, and (3) a shared folder system that stores information.

Inventive Principle:
Principle #1Segmentation

3Loss of information

If a shared folder with multiple storage areas is implemented, then information organization is improved, but device complexity increases

Engineering Contradiction:
Improveinformation organizationVSAvoidinformation management system complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The shared folder is designed as a universal information storage system that serves all work devices through a single interface. Instead of implementing separate communication and storage systems for each work device, the shared folder provides centralized information management that benefits all devices. The proxy device uses this universal system to manage information for multiple work devices, reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11520319B2Base board production line, information management device, and information management proxy device
Publication Date: 2022.12.06 FUJI CORP
  • US11520319B2 patent drawing
  • US11520319B2 patent drawing
  • US11520319B2 patent drawing

AI summary

In a board production line having multiple work devices arranged to transfer a board from upstream to downstream and perform a predetermined operation on the board, the board production line comprising: a shared folder having storage areas configured to store board-related information, the storage areas being multiply divided according to the number of the work devices, and transferring the board-related information among the storage areas, in conjunction with transferring the board, with a first work device capable of accessing the storage areas among the multiple work devices, and a management proxy section configured to access the shared folder in place of a second work device which cannot access the storage areas, and configured to manage the board-related information so that the board-related information can be transferred among the storage areas.