Board-to-Board Rivet Structure That Prevents Rotation During Riveting
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Solution Overview
Problem
Conventional rivet structures with T-shaped heads are prone to rotation during riveting, offsetting pull-down force and leading to incomplete bonding, and are susceptible to breakage, resulting in unreliable fixation of boards.
Innovation Solution
A rivet rod with a tapered impact portion and deformation portion, featuring a stop flange, operating space, and an expansion portion, which prevents rotation and enhances the head structure's strength, ensuring smooth riveting and reliable fixation by engaging with a preset rivet gun socket.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If a T-shaped head structure is used for the rivet rod, then the rivet can be assembled and operated, but the rivet rod is prone to rotation during riveting which offsets pull-down force and reduces riveting reliability
Solution Approach 1:
The patent applies asymmetry by changing the head shape from a symmetric T-shaped structure to an asymmetric structure with a flat bottom surface that contacts the expansion portion. This asymmetric design creates a non-rotating contact interface that prevents the rivet rod from rotating during riveting, thereby maintaining pull-down force and improving riveting reliability while preserving ease of operation.
Solution Approach 2:
The patent introduces a new dimensional feature by adding a flat bottom surface to the head that extends perpendicular to the shank axis. This creates a new contact dimension between the head and expansion portion, transforming the interaction from a point/line contact to a surface contact, which prevents rotation and improves reliability without complicating the operation.
2Ease of manufacture
If a T-shaped head structure is used for the rivet rod, then the rivet can be assembled, but the head is too thin and prone to breakage when pulled back, reducing manufacturing reliability
Solution Approach 1:
The patent applies preliminary action by designing the head with a thickened bottom surface area before the riveting operation occurs. This pre-strengthened structure is prepared in advance to withstand the impact and stress of being pulled back during riveting, preventing head breakage while maintaining ease of manufacture through a straightforward head geometry.
Solution Approach 2:
The patent applies local quality by concentrating additional material thickness specifically at the bottom surface of the head where the impact occurs during riveting. This localized thickening provides targeted strength enhancement exactly where needed to prevent breakage, while keeping the rest of the head structure simple and easy to manufacture.
3Ease of operation
If a T-shaped head structure is used, then the rivet can be operated, but the head breaks and stays inside the tube causing loosening and affecting rivet performance
Solution Approach 1:
The asymmetric head design with a flat bottom surface creates a unique geometric interface with the expansion portion that prevents the head from breaking off and remaining inside the tube. The asymmetric contact geometry ensures proper force distribution and head integrity during riveting, preventing loosening and maintaining reliable fixation while preserving ease of operation.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Facilitates smooth riveting operations by maintaining pull-down force and preventing head breakage, ensuring strong and reliable bonding between boards.
Implementation Method 1
a deformation portion downwardly protruded from a bottom side of the impact portion that can be pressed against a top side of a preset rivet gun socket at the operating space to generate deformation
Implementation Method 2
when the tapered impact portion of the rivet rod is pulled back and hits the upper edge of the hollow tube
Data Source
AI summary
A board-to-board fixture includes rivet sleeve having hollow tube with perforation inside, stop flange formed on the bottom side of hollow tube, operating space formed in the stop flange to communicate with perforation and expansion portion formed on the top side of hollow tube, and rivet rod having head, tapered impact portion formed on the bottom side of head, deformation portion downwardly protruded from the bottom side of impact portion for pressing against the top side of preset rivet gun socket at the operating space to generate deformation, increasing bump extending downward from the outer edge of the bottom side of deformation portion, breaking portion with a smaller round diameter formed on the center of the bottom side of deformation portion and shank downwardly extending from the bottom side of breaking portion to penetrate the perforation and the operating space through the expansion portion of rivet sleeve.


