Gas Turbine Blade Outer Air Seal Cooling

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Solution Overview

Problem

Blade outer air seals (BOAS) in gas turbine engines face challenges in achieving adequate cooling due to exposure to extreme heat, which can lead to inefficiencies and performance issues.

Innovation Solution

The implementation of BOAS with cooling holes defined using specific sets of Cartesian coordinates, optimizing their placement to enhance cooling efficiency by normalizing measurements based on distances and radii of curvature, thereby improving heat transfer through the seals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If cooling holes are added to the BOAS body, then cooling efficiency is improved, but manufacturing precision requirements increase due to the need for specific coordinate definitions

Engineering Contradiction:
Improvecooling efficiencyVSAvoidcoordinate definition precision
Core Design Contradiction:
TemperatureVSManufacturing precision

Solution Approach 1:

The patent applies parameter changes by defining cooling hole locations using normalized Cartesian coordinates based on geometric parameters of the BOAS body (arc radius R, height H). This normalization allows the cooling hole pattern to be reproduced at different scales while maintaining optimal cooling performance, resolving the contradiction between achieving effective cooling and maintaining manufacturing precision.

Inventive Principle:
Principle #35Parameter changes

2Temperature

If cooling holes are positioned to maximize cooling, then heat transfer is improved, but the structural integrity of the BOAS body may be compromised

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidstructural integrity
Core Design Contradiction:
TemperatureVSStrength

Solution Approach 1:

The patent applies local quality by strategically positioning cooling holes in specific regions of the BOAS body based on normalized coordinates. The cooling holes are concentrated in areas where heat accumulation is most critical (near the arc surface and mid-height regions), while maintaining sufficient material between holes to preserve structural integrity. This localized approach optimizes heat transfer without compromising overall strength.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively enhances the cooling of BOAS, improving their performance by maintaining optimal temperature control and reducing heat-related inefficiencies in gas turbine engines.

Implementation Method 1

a BOAS body including a plurality of cooling holes... effectively enhances the cooling of BOAS... maintaining optimal temperature control

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

improving heat transfer through the seals... improving their performance by maintaining optimal temperature control

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentUS9869202B2Blade outer air seal for a gas turbine engine
Publication Date: 2018.01.16 RTX CORP
  • US9869202B2 patent drawing
  • US9869202B2 patent drawing
  • US9869202B2 patent drawing

AI summary

A gas turbine engine includes a turbine section including a plurality of blade outer air seals (BOAS) disposed therein, the BOAS including a BOAS body including a plurality of cooling holes defined in substantial conformance with a set of Cartesian coordinates as set forth in at least one of Table 1 and Table 2.