Multi-layer Boat Floating Tube with Buffer and Sealing Element

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Solution Overview

Problem

Conventional boat floating tubes made of Hypalon are prone to rupture under external force, leading to rapid air leakage and loss of buoyancy, while replacing them with EVA material increases the boat's weight.

Innovation Solution

A multi-layer design for floating tubes featuring an inflatable air bag enclosed by a buffer and a surface layer unit with a sealing element, where the buffer provides a holding space for the air bag and the surface layer unit seals the assembly slot hole, preventing quick air leakage even if the air bag is damaged.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If floating tubes are made of Hypalon material, then flexibility and buoyancy are improved, but durability deteriorates because the tubes rupture easily under external force

Engineering Contradiction:
ImproveflexibilityVSAvoiddurability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The floating tube is divided into multiple independent layers: an inner Hypalon layer for flexibility and buoyancy, and an outer EVA layer for durability and impact resistance. Each layer performs its specific function independently, resolving the contradiction between flexibility and durability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses a composite structure combining Hypalon material (for flexibility and buoyancy) with EVA material (for durability and impact resistance). This composite design allows the floating tube to simultaneously achieve both flexibility and high durability without compromising either property.

Inventive Principle:
Principle #40Composite materials

2Reliability

If floating tubes are made of EVA material, then durability is improved, but weight increases

Engineering Contradiction:
ImprovedurabilityVSAvoidboat weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent applies EVA material only in specific locations where impact resistance is needed (the outer protective layer), while the inner layer remains Hypalon for buoyancy. This localized application of durable material provides protection without uniformly increasing the weight of the entire floating tube system.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The composite structure combines lightweight Hypalon (for buoyancy) with EVA (for durability), achieving high durability while minimizing weight increase compared to using solid EVA construction.

Inventive Principle:
Principle #40Composite materials

3Device complexity

If a single-layer floating tube design is used, then device complexity is reduced, but reliability deteriorates because air leaks quickly when damaged

Engineering Contradiction:
Improvestructure complexityVSAvoidair retention
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The floating tube is segmented into multiple protective layers (inner Hypalon layer and outer EVA layer), where each layer provides a barrier against air leakage. When the outer layer is damaged, the inner layer remains intact to maintain buoyancy, significantly improving air retention reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The outer EVA layer serves as a protective cushion that absorbs external impacts before they reach the inner air-containing layer. This beforehand protection prevents direct damage to the air barrier, ensuring continuous air retention even under external force.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The multi-layer design enhances the durability of floating tubes by preventing air leakage and maintaining buoyancy without significantly increasing the boat's weight, ensuring the floating tubes retain their functionality upon impact.

Implementation Method 1

each floating tube device is provided with an inflatable air bag... the floating tube 12 can be flexible and can provide buoyancy force

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Implementation Method 2

the surface layer unit is provided with a sealing element which corresponds to the assembling slot hole and is used to seal that assembling slot hole again

Methodology Applied
Scientific EffectSealing:

Implementation Method 3

a buffer which encloses at an outer periphery of the air bag, and a surface layer unit which encloses at an outer periphery of the buffer. The buffer provides a holding space for emplacing the air bag

Methodology Applied
Scientific EffectMechanical protection:

Data Source

PatentUS7421968B1Boat that is provided with floating tubes in a multi-layer design
Publication Date: 2008.09.09 HU YEN LU
  • US7421968B1 patent drawing
  • US7421968B1 patent drawing
  • US7421968B1 patent drawing

AI summary

A boat that is provided with floating tubes in a multi-layer design is composed a plurality of floating tube devices which are installed respectively at a left and a right side of a hull, and is provided with an air bag, a buffer, and a surface layer unit. The buffer is provided with a holding space and an assembling slot hole; whereas, the surface layer unit is provided with a sealing element which is used to seal the assembling slot hole, such that the floating tube devices are configured as a multi-layer design to facilitate balance, anti-collision, and increase of chance of survival.