Boat Fuel Pump Negative Pressure Positioning

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Solution Overview

Problem

Conventional fuel supply systems for boats experience deterioration in engine startability due to vapor formation in the fuel supply pump, caused by negative pressure leading to fuel boiling and bubble formation, which hampers normal fuel transportation to the fuel injection device.

Innovation Solution

The fuel supply system positions the negative pressure generating portion of the fuel supply pump at or below the fuel level in the second fuel tank, minimizing the negative pressure required to draw fuel and preventing vaporization, with additional features like check valves, a reserve section, and a pressure adjusting device to manage fuel pressure and temperature, and locates the pump and tank near the throttle body for cooling and compactness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the negative pressure generating portion is positioned higher than the fuel level to draw fuel upward, then fuel can be supplied to the pump, but large negative pressure is required causing fuel vaporization and bubble formation

Engineering Contradiction:
Improvefuel supply reliabilityVSAvoidfuel vaporization
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The negative pressure generating portion is positioned at the same level as or lower than the fuel level in the second fuel tank, creating an equipotential condition where no elevation head is required. This eliminates the need for large negative pressure to lift fuel upward, thereby preventing fuel vaporization and bubble formation while ensuring reliable fuel supply.

Inventive Principle:
Principle #12Equipotentiality

2Object-affected harmful factors

If the negative pressure generating portion is positioned at or below the fuel level, then fuel vaporization is prevented, but the pump requires compact arrangement near the fuel tank

Engineering Contradiction:
Improvefuel vaporization preventionVSAvoidsystem arrangement
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The fuel supply pump is integrated with the second fuel tank by positioning the negative pressure generating portion directly at or below the fuel level within the tank structure. This merging of the pump and tank into a compact unit eliminates the need for separate pump mounting and complex piping arrangements, simplifying the overall system layout while preventing fuel vaporization.

Inventive Principle:
Principle #5Merging (Combining)

3Temperature

If the fuel supply pump is located near the throttle body for cooling, then temperature control is improved, but the pump must be disposed outside the second fuel tank

Engineering Contradiction:
Improvefuel temperature controlVSAvoidpump location
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The first fuel tank serves as an intermediary thermal management system. Fuel is drawn from the first fuel tank, cooled by thermal contact with the throttle body through the fuel lines, and then supplied to the engine. This intermediary cooling approach allows the pump to be positioned outside the second fuel tank while still achieving effective temperature control of the fuel.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the risk of fuel vaporization, enhances engine startability by minimizing negative pressure, and prevents damage from excessive fuel pressure, while maintaining a compact and efficient fuel supply system.

Implementation Method 1

a negative pressure generating portion arranged to generate negative pressure when the fuel supply pump draws fuel

Methodology Applied
Scientific EffectNegative pressure: Pressure Drop

Implementation Method 2

the fuel may boil under reduced pressure due to the negative pressure. In this case, the fuel becomes vapor, generating bubbles in the fuel supply pump

Methodology Applied
Scientific EffectVaporization: Evaporation

Data Source

PatentUS7931010B2Fuel supply system for boat and outboard motor
Publication Date: 2011.04.26 YAMAHA MOTOR CO LTD
  • US7931010B2 patent drawing
  • US7931010B2 patent drawing
  • US7931010B2 patent drawing

AI summary

A fuel supply system for a boat prevents deterioration in engine startability and includes a vapor separator tank arranged to contain fuel at an inner fuel level “P” at a predetermined height, an injector arranged to supply fuel to an engine, and a high-pressure fuel pump that is disposed outside the vapor separator tank and that is arranged to supply the fuel reserved in the vapor separator tank to the injector. The high-pressure fuel pump includes a negative pressure generating portion arranged to generate negative pressure when the high-pressure fuel pump draws fuel, the negative pressure generating portion being positioned lower than the fuel level “P” in the vapor separator tank.