Boat Propulsion Remote Control with Dynamic Reactive Force

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Solution Overview

Problem

Existing remote control systems for boat propulsion devices that operate through communications lack the ability to freely adjust the reactive force against the operating lever, leading to unintentional movements due to external influences like vibrations, as they provide constant resistance.

Innovation Solution

A remote control system with a motor unit that adjusts the reactive force based on the operating direction, speed, and position of the lever, allowing for customizable resistance to mimic the feel of a mechanically coupled system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a constant braking force is applied to the operating lever, then unintentional movements due to external forces are prevented, but the magnitude of reactive force cannot be freely adjusted according to operating state

Engineering Contradiction:
Improveprevention of unintentional movementVSAvoidadjustability of reactive force magnitude
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent applies the dynamics principle by transitioning from a static constant braking force to a dynamic reactive force that changes according to the operating state. The reactive force giving unit adjusts the magnitude of reactive force based on operating direction, operating speed, and lever position, making the system adaptive rather than fixed. This resolves the contradiction by enabling both reliability (through controlled resistance) and adaptability (through variable force magnitude).

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements parameter changes by varying the reactive force magnitude based on multiple operating parameters including operating direction, operating speed, and lever position. Instead of maintaining a constant braking force, the system dynamically adjusts the force parameters to match the current operating state, thereby achieving both stable operation and flexible adaptability.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If a remote control system operates through communications without mechanical coupling, then the operating lever moves easily, but the system lacks the ability to provide adjustable reactive force

Engineering Contradiction:
Improveease of lever movementVSAvoidadjustability of reactive force
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent applies mechanics substitution by replacing the mechanical cable coupling with an electronic communication system combined with a reactive force giving unit. Instead of direct mechanical connection, the system uses electronic signals for control while introducing a motor-driven reactive force mechanism to provide the necessary resistance and feedback, thereby maintaining ease of operation while enabling adjustable reactive force.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The reactive force giving unit acts as an intermediary between the electronic communication system and the operating lever. It provides the missing mechanical feedback element by generating reactive force based on electronic control signals, bridging the gap between the communication-based control system and the physical lever operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10399656B2Remote control system of boat propulsion device
Publication Date: 2019.09.03 SUZUKI MOTOR CORP
  • US10399656B2 patent drawing
  • US10399656B2 patent drawing
  • US10399656B2 patent drawing

AI summary

A remote control system of outboard motor configured to operate the outboard motor through communications with the outboard motor. The remote control system includes an operating lever operated by a boat operator and a motor unit configured to give reactive force against the operation of the operating lever. The motor unit is configured to give the reactive force according to an operating direction of the operating lever and at least any one of an operating speed and a lever position of the operating lever.