Boat Voltage Converter with Active Passive Mode Control

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Solution Overview

Problem

Current power distribution systems in leisure boats, such as those using 12 or 24 V batteries, face challenges with high current consumption, bulky and expensive cables, limited space, and safety concerns like fire hazards and electrical shocks, due to the inefficiency of existing voltage conversion methods.

Innovation Solution

A DC/DC voltage converter system with a control function that switches between active and passive modes based on consumer demand, using a CAN bus for communication, allowing for thinner cables and optimized battery usage, and enabling flexible prioritization and power sharing among consumers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If thick cables are used to achieve desired power output, then power transmission capability is improved, but cable bulkiness and cost increase

Engineering Contradiction:
Improvepower transmission capabilityVSAvoidcable bulkiness
Core Design Contradiction:
PowerVSVolume of moving object

Solution Approach 1:

The patent changes the voltage parameter from low voltage (12V/24V) to high voltage (400V/800V) to reduce current for the same power transmission. This allows using thinner cables with smaller cross-sectional area while maintaining the required power transmission capability, directly resolving the contradiction between power capability and cable bulkiness

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the mechanical/electrical system of direct low-voltage power distribution with a DC-DC conversion system that uses power electronics to transform voltage levels. This substitution enables high-voltage transmission through the vehicle body, eliminating the need for bulky traditional cable systems

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If thick cables are used for security reasons, then safety against fire hazards and electrical shocks is improved, but cable bulkiness and cost increase

Engineering Contradiction:
Improvesafety against fire hazardsVSAvoidcable bulkiness
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

By changing to high voltage operation, the current is reduced for the same power level. Lower current reduces resistive heating (I²R losses) and the risk of thermal runaway, thereby improving fire safety while allowing the use of thinner, less bulky cables

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces a DC-DC converter as an intermediary device that manages power conversion and distribution. This intermediary enables controlled high-voltage operation with proper isolation and protection mechanisms, improving safety while reducing cable requirements

Inventive Principle:
Principle #24Intermediary (Mediator)

3Duration of action of moving object

If voltage is increased to reduce current consumption, then battery life is extended, but system complexity increases

Engineering Contradiction:
Improvebattery lifeVSAvoidsystem complexity
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The DC-DC converter is designed to perform multiple functions: voltage conversion, power management, consumer control, and system monitoring. This multi-functionality reduces the need for separate systems and components, thereby limiting the increase in overall system complexity while achieving extended battery life through high-voltage operation

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the voltage conversion function with the power distribution and consumer control functions into a single integrated DC-DC converter system. This consolidation simplifies the overall architecture compared to having separate systems for each function, thus limiting complexity increase while enabling battery life extension

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces current consumption, extends battery life, minimizes cable thickness and cost, enhances safety, and simplifies installation and maintenance, while ensuring reliable power supply even in limited spaces.

Implementation Method 1

a voltage converter (11) for conversion of a first voltage to a second, higher, voltage

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP2987221B1Arrangement and method for voltage conversion
Publication Date: 2019.09.11 SELDEN MAST
  • EP2987221B1 patent drawingFigure 1
  • EP2987221B1 patent drawingFigure 2
  • EP2987221B1 patent drawingFigure 3

AI summary

The present invention relates to an arrangement for voltage conversion (10) for a boat, for example a leisure boat, comprising a voltage converter (11) for conversion of a first voltage to a second, higher, (low) voltage, wherein said first voltage is a DC voltage which is provided by a low voltage source, for example a battery, and wherein said second voltage is a voltage for supplying a number of, one or more, consumers ( 110, 111, 112, 113) with power. The arrangement for voltage conversion further comprises interconnecting means (15,16) for interconnecting the arrangement for voltage conversion and one or more consumers, and further it comprises, or is connected to, a control function (12) which is adapted to be able to transfer the voltage converter between a first passive mode, which is an idle mode in which substantially no current is consumed, and an active mode in which it can supply one or more consumers with power. Said second voltage is a DC voltage of at least 24V.