Modular Body Armor Mantel for Carrier Swaps Without Reattachment

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Solution Overview

Problem

Existing body armor systems often compromise between protection, comfort, and mobility, requiring users to reposition or reattach accessories when switching between different armor carriers, and lack modular designs that enhance flexibility and ease of use.

Innovation Solution

A body armor system featuring a modular upper protector with integrated accessories like a throat guard and deltoid guard, combined with a flexible armor carrier that allows for interchangeable components and adjustable fit, using a combination of soft and hard armor for balanced protection and comfort.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If accessories are integrated to the armor carrier, then protection is maintained, but users must reposition or reattach accessories when switching between different armor carriers

Engineering Contradiction:
ImproveprotectionVSAvoidaccessory repositioning
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system is divided into three separable components: the upper protector (with integrated accessories), the armor carrier, and the accessories themselves. The upper protector can be detached from the armor carrier, allowing accessories to remain with the upper protector while the carrier is swapped, eliminating the need to reattach accessories and maintaining protection through the modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The upper protector serves multiple functions: it provides protection for the upper body, holds accessories (throat guard, deltoid guard, etc.), and can be attached to different armor carriers. This multi-functionality allows the same upper protector with integrated accessories to work with various carriers, improving ease of operation while maintaining reliable protection.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If a modular design with interchangeable components is used, then flexibility and ease of use are enhanced, but device complexity increases

Engineering Contradiction:
ImproveflexibilityVSAvoidmodular components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The body armor system is segmented into distinct modular components (upper protector, armor carrier, accessories) that can be independently selected and combined. This segmentation provides flexibility and adaptability for different protection needs while the standardized attachment mechanisms keep the overall system complexity manageable.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The upper protector with integrated accessories can be nested within or attached to the armor carrier, creating a compact configuration when not in use. This nesting capability allows the modular components to be stored efficiently and simplifies the overall system by allowing one component to contain or protect another.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS20260055994A1Accessory system
Publication Date: 2026.02.26 POINT BLANK ENTERPRISES
  • US20260055994A1 patent drawing
  • US20260055994A1 patent drawing
  • US20260055994A1 patent drawing

AI summary

A protective mantel and accessory hub includes a primary yoke configured to be worn underneath an armor carrier. Sliding attachment points removably connect the armor carrier to the upper protector to allow for mobility and articulation. Accessories such as a throat guard and deltoid guards are removably attached to the mantel. Shoulder suspension members are inserted into the primary yoke to support and distribute the weight of the armor carrier. The armor carrier includes a magnetically or mechanically attachable front accessory panel and zippered pouches on the front and back to receive and retain body armor plates.