Vehicle Body Frame Joint With Sliding-Groove Rivet Assembly

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Solution Overview

Problem

Existing vehicle body frames face issues with bolt connections, where insufficient tightening torque leads to loosening during use, and the assembly process is cumbersome, affecting efficiency.

Innovation Solution

A body frame design featuring transverse and longitudinal beams with sliding grooves and rivets, where the joint is mounted using transverse and longitudinal rivets slidably mated with the grooves, enhancing structural strength and assembly convenience.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If bolt connection is used to connect joints with body frame, then the joint can be assembled, but insufficient tightening torque causes loosening during use

Engineering Contradiction:
Improveconnection reliabilityVSAvoidassembly operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent replaces the bolt tightening mechanism with a rivet insertion mechanism. The rivet connection eliminates the need for torque control and tightening operations, substituting a permanent mechanical fastening method that inherently prevents loosening without requiring operational intervention for torque application.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention extracts and removes the problematic bolt tightening system entirely, replacing it with a rivet system that does not require torque application. This extraction eliminates the root cause of loosening (insufficient tightening torque) by removing the tightening mechanism that creates the problem.

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of manufacture

If bolt connection is used to connect joints with body frame, then the joint can be assembled, but the bolt connection is cumbersome and affects assembly efficiency

Engineering Contradiction:
Improveassembly processVSAvoidassembly efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent substitutes the multi-step bolt connection process (alignment, insertion, tightening, verification) with a single-step rivet insertion process. This mechanical substitution simplifies the manufacturing process by eliminating cumbersome tightening operations and associated tooling requirements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The joint connection is segmented into discrete rivet positions with corresponding sliding grooves, allowing for standardized, repeatable insertion operations. This segmentation enables modular assembly procedures that improve overall assembly efficiency through consistency and reduced complexity.

Inventive Principle:
Principle #1Segmentation

3Strength

If rivet connection with sliding grooves is used, then structural strength is improved, but the structure becomes more complex

Engineering Contradiction:
Improveconnection strengthVSAvoidstructure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The sliding groove design allows the rivet to move dynamically during insertion, enabling the connection to accommodate dimensional variations and misalignments. This dynamic feature enhances connection strength by ensuring proper rivet seating while the groove geometry itself remains relatively simple, minimizing structural complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The sliding groove acts as an intermediary element between the rivet and the beam structure. It mediates the connection by guiding the rivet during insertion and accommodating positional variations, thereby strengthening the joint without requiring complex structural modifications to the main beam components.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12252182B2Body frame joint and vehicle having same
Publication Date: 2025.03.18 BYD CO LTD
  • US12252182B2 patent drawing
  • US12252182B2 patent drawing
  • US12252182B2 patent drawing

AI summary

A body frame and a vehicle having the same are provided. The body frame includes: a transverse beam, provided with a transverse sliding groove; a longitudinal beam, connected with the transverse beam and provided with a longitudinal sliding groove; and a joint, disposed at a junction of the transverse beam and the longitudinal beam and mounted to the transverse beam by a transverse rivet and to the longitudinal beam by a longitudinal rivet. The transverse rivet is slidably mated with the transverse sliding groove, and the longitudinal rivet is slidably mated with the longitudinal sliding groove.