Body Weight Support System with Powered Conductor

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Solution Overview

Problem

Existing body weight support systems for gait therapy are limited by static unloading, inability to continuously adjust support, bulky motorized trolleys, and cable management issues, which hinder effective over-ground gait training and stability for patients with neurological injuries.

Innovation Solution

A body weight support system with a powered conductor, trolley, and patient attachment mechanism, featuring a drive system, control system, and patient support mechanism that dynamically adjusts to applied forces, allowing continuous modulation of support and minimizing falls through real-time feedback and control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If static unloading systems are used with fixed shoulder strap length, then the system structure is simple, but the system cannot continuously adjust support and results in abnormal ground reaction forces

Engineering Contradiction:
Improvesystem structureVSAvoidcontinuous adjustment capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent transforms the static shoulder strap system into a dynamic one by introducing a motorized trolley that can actively adjust its position along the overhead rail. The trolley is equipped with a motor drive system that enables continuous adjustment of the support force applied to the patient, allowing the system to adapt to varying patient needs and movement phases during gait training.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system enables continuous change of the support parameter by varying the motorized trolley's position and applied force. The control system can modulate the unloading percentage dynamically during therapy sessions, transitioning from static fixed-length straps to a system where the support force is a variable parameter that can be adjusted in real-time based on patient performance and therapeutic goals.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If motorized trolleys are used to provide dynamic support adjustment, then continuous modulation of support is achieved, but the trolley becomes bulky and complex

Engineering Contradiction:
Improvecontinuous support modulationVSAvoidtrolley structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system divides the support function into separate modular components: the motorized drive system, the patient support mechanism, and the control system are distinct modules that can be independently adjusted and maintained. This segmentation allows the complex functions to be distributed across multiple simpler subsystems rather than requiring a single bulky integrated unit.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes the overhead vertical space by suspending the trolley from ceiling-mounted rails, moving the support mechanism out of the ground plane. This dimensional relocation allows the motorized trolley to operate in three-dimensional space above the patient, reducing ground-level clutter and enabling therapist access without the bulk of ground-based support structures.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If overhead rail systems are used to support the trolley, then therapist access to patient is improved, but the system requires significant ceiling height and installation space

Engineering Contradiction:
Improvetherapist access to patientVSAvoidceiling height requirement
Core Design Contradiction:
Ease of operationVSLength of stationary object

Solution Approach 1:

The overhead rail system serves multiple functions: it supports the motorized trolley, provides structural anchoring for the support mechanism, and creates an open therapy space. The same overhead structure that holds the support system also defines the therapy area and facilitates therapist movement around the patient, maximizing the utility of the installation space.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Reliability

If body weight support systems are used for gait therapy, then fall risk is minimized and training intensity is raised, but transitions from treadmill to over-ground training are limited

Engineering Contradiction:
Improvefall preventionVSAvoidtraining surface flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The motorized trolley acts as an intermediary support device that can accompany the patient during over-ground gait training. Unlike fixed treadmill systems, the trolley moves with the patient along the overhead rail, providing dynamic weight support that adapts to the patient's movement. This intermediary support enables safe transition to over-ground training while maintaining the benefits of body weight support.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20250205097A1Methods and apparatus for body weight support system
Publication Date: 2025.06.26 BIONESS MEDICAL INC
  • US20250205097A1 patent drawing
  • US20250205097A1 patent drawing
  • US20250205097A1 patent drawing

AI summary

A body weight support system includes a trolley, a powered conductor operatively coupled to a power supply, and a patient attachment mechanism. The trolley can include a drive system, a control system, and a patient support system. The drive system is movably coupled to a support rail. At least a portion of the control system is physically and electrically coupled to the powered conductor. The patient support mechanism is at least temporarily coupled to the patient attachment mechanism. The control system can control at least a portion of the patient support mechanism based at least in part on a force applied to the patient attachment mechanism.