Simplified Boiling Water Reactor Layout for Leak-Resistant Cooling

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Solution Overview

Problem

Large-scale nuclear reactors, such as ESBWRs, face challenges with high construction costs, large volumes, and the risk of coolant leakage due to extensive piping and flowpaths, limiting their modularity and flexibility for immediate or peaking power generation.

Innovation Solution

A compact, simplified nuclear reactor design with a smaller containment structure made of resilient materials, integrated isolation valves, and passive isolation condenser systems for reliable cooling, positioned underground to minimize seismic and surface impact risks, and reduce the risk of coolant leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If large-scale nuclear reactors are used to produce high thermal energy, then power generation capacity is improved, but construction costs and device complexity increase significantly

Engineering Contradiction:
Improvethermal energy productionVSAvoidconstruction complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The reactor system is divided into modular components including standardized reactor vessels, containment structures, and cooling systems that can be manufactured independently and assembled on-site, reducing overall construction complexity while maintaining high power output capability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The design optimizes the height-to-width ratio parameter to enable natural circulation cooling, eliminating the need for complex active pumping systems and reducing device complexity while maintaining efficient heat transfer and power generation

Inventive Principle:
Principle #35Parameter changes

2Reliability

If extensive piping and flowpaths are used in conventional reactors, then cooling capacity is improved, but the risk of coolant leakage increases

Engineering Contradiction:
Improvecooling capacityVSAvoidcoolant leakage risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The design extracts and eliminates extensive piping and complex flowpaths from the reactor system, replacing them with a simplified direct cooling approach where coolant flows directly over the core and through minimal pathways, thereby maintaining cooling capacity while dramatically reducing leakage risk

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The design converts the potential harm of complex piping by eliminating it entirely, using the simplicity of direct coolant flow to achieve both excellent cooling capacity and minimal leakage risk through a fail-safe design approach

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Stability of the object's composition

If conventional ESBWR designs are used for baseline power generation, then stable power output is improved, but flexibility for immediate or peaking power generation is reduced

Engineering Contradiction:
Improvepower output stabilityVSAvoidpower generation flexibility
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The reactor design incorporates dynamic capabilities through simplified systems that can rapidly respond to power demand changes, allowing the plant to operate flexibly in immediate, peaking, or baseline power generation modes while maintaining stable operation through passive safety features

Inventive Principle:
Principle #15Dynamics

4Ease of manufacture

If containment structures are made larger to house reactor components, then reactor functionality is improved, but construction costs and material requirements increase

Engineering Contradiction:
Improvereactor functionalityVSAvoidcontainment structure mass
Core Design Contradiction:
Ease of manufactureVSWeight of stationary object

Solution Approach 1:

The design merges the containment structure with the reactor vessel and cooling systems into an integrated compact unit, eliminating the need for large separate containment buildings while maintaining all necessary reactor functionalities and safety features

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves reduced construction costs, enhanced safety, and flexibility in power generation by minimizing the risk of coolant loss and allowing for easier maintenance and operation, while maintaining natural circulation and passive safety features.

Implementation Method 1

Reactor 42 is conventionally capable of producing and approved to produce several thousand megawatts of thermal energy through nuclear fission

Methodology Applied
Scientific EffectNuclear fission: Nuclear Fission

Implementation Method 2

containment building 36 even higher above ground elevation, to facilitate natural circulation cooling

Methodology Applied
Scientific EffectNatural circulation: Free Convection

Implementation Method 3

Suppression pool 59 may include an emergency steam vent used to divert steam from a main steam line into suppression pool 59 for condensation and heat sinking

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 4

a gravity-driven cooling system (GDCS) pool 37 can further provide coolant to reactor 42 via piping 57

Methodology Applied
Scientific EffectGravity-driven flow: Gravitation

Data Source

PatentUS11742099B2Very simplified boiling water reactors for commercial electricity generation
Publication Date: 2023.08.29 GE HITACHI NUCLEAR ENERGY AMERICAS LLC
  • US11742099B2 patent drawing
  • US11742099B2 patent drawing
  • US11742099B2 patent drawing

AI summary

Nuclear reactors have very few systems for significantly reduced failure possibilities. Nuclear reactors may be boiling water reactors with natural circulation-enabling heights and smaller, flexible energy outputs in the 0-350 megawatt-electric range. Reactors are fully surrounded by an impermeable, high-pressure containment. No coolant pools, heat sinks, active pumps, or other emergency fluid sources may be present inside containment; emergency cooling, like isolation condenser systems, are outside containment. Isolation valves integral with the reactor pressure vessel provide working and emergency fluid through containment to the reactor. Isolation valves are one-piece, welded, or otherwise integral with reactors and fluid conduits having ASME-compliance to eliminate risk of shear failure. Containment may be completely underground and seismically insulated to minimize footprint and above-ground target area.