Bolometer Infrared Sensor Electrode Layout for Lower Thermal Noise

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Solution Overview

Problem

Bolometer infrared sensors face challenges in enhancing infrared-light receiving sensitivity due to limitations in thermal insulation and thermal noise, which affect the electrical resistance and overall sensitivity of the sensor.

Innovation Solution

The design incorporates a bolometer infrared sensor with a phononic crystal structure in the beams and a line-and-space electrode structure, which improves thermal insulation and reduces thermal noise by optimizing the cross-sectional area and length of the current path in the resistance change film, along with phase matching for increased infrared light absorption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the thermal insulation performance of the beams is increased to improve infrared-light receiving sensitivity, then the sensitivity is improved, but the thermal noise increases due to the electrical resistance of the resistance change film

Engineering Contradiction:
Improveinfrared-light receiving sensitivityVSAvoidthermal noise
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The electrode structure is segmented into line-and-space patterns rather than continuous electrodes. This segmentation reduces the total electrical resistance of the resistance change film by creating multiple parallel current paths, thereby reducing thermal noise while maintaining thermal insulation performance for improved infrared sensitivity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different structures to different parts of the electrode system. The line-and-space electrode structure is used specifically in regions where current flow is needed, optimizing local electrical properties while maintaining overall thermal insulation. This local optimization reduces thermal noise without compromising the thermal isolation required for sensitivity.

Inventive Principle:
Principle #3Local quality

2Object-generated harmful factors

If the cross-sectional area of the current path in the resistance change film is increased to reduce electrical resistance, then the thermal noise is reduced, but the thermal insulation performance may be compromised

Engineering Contradiction:
Improvethermal noiseVSAvoidthermal insulation performance
Core Design Contradiction:
Object-generated harmful factorsVSTemperature

Solution Approach 1:

The patent transitions from a planar electrode design to a three-dimensional line-and-space structure. This dimensional change allows the current paths to be distributed throughout the volume of the resistance change film, effectively increasing the cross-sectional area for current flow without increasing the overall footprint, thereby maintaining thermal insulation performance while reducing electrical resistance and thermal noise.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Object-generated harmful factors

If the path length of the current path in the resistance change film is decreased to reduce electrical resistance, then the thermal noise is reduced, but the electrode structure complexity increases

Engineering Contradiction:
Improvethermal noiseVSAvoidelectrode structure
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The continuous electrode is segmented into multiple line segments arranged in a periodic space pattern. This segmentation creates multiple short current paths in parallel, effectively reducing the overall path length for current flow through the resistance change film. The segmented structure reduces thermal noise while the periodic arrangement maintains manufacturing simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple short current paths are merged into a single functional electrode system. The line-and-space segments work together as an integrated electrode structure, achieving the effect of reduced total resistance through parallel paths without requiring complex individual path designs. This merging approach simplifies the overall structure while achieving the goal of reduced thermal noise.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the infrared-light receiving sensitivity by reducing thermal noise and improving thermal insulation, leading to higher sensitivity and effective detection of infrared light.

Implementation Method 1

PTL 1 discloses a technique of using a phononic crystal structure to increase the thermal insulation performance of the beams

Methodology Applied
Scientific EffectPhononic crystal structure: Phononic Crystal

Implementation Method 2

This structure aims at thermally insulating the infrared receiver from the base substrate

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 3

The infrared receiver of a bolometer sensor includes a resistance change material the electrical resistance of which changes with temperature

Methodology Applied
Scientific EffectThermal noise:

Implementation Method 4

The infrared sensor disclosed in PTL 1 includes a bolometer sensor

Methodology Applied
Scientific EffectElectrical resistance: Electrical Resistance

Implementation Method 5

phase matching for increased infrared light absorption

Methodology Applied
Scientific EffectPhase matching:

Data Source

PatentEP3933357B1Infrared sensor and infrared sensor array
Publication Date: 2023.11.01 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • EP3933357B1 patent drawingFigure 1A~1B
  • EP3933357B1 patent drawingFigure 2~3B
  • EP3933357B1 patent drawingFigure 3C~3E

AI summary

The present disclosure provides a technique for further increasing the sensitivity of an infrared sensor. The infrared sensor of the present disclosure includes a base substrate, an infrared receiver, a first beam, a second beam, first wiring, second wiring, and an infrared reflection film. Each of the first beam and the second beam has a connection portion connected to the base substrate and/or a member on the base substrate and a separated portion away from the base substrate, and is physically joined to the infrared receiver at the separated portion. The infrared receiver is supported by the first beam and the second beam to be away from the base substrate, and includes a lower electrode, an upper electrode, and a resistance change film. The resistance change film is sandwiched by the lower electrode and the upper electrode in a thickness direction, each of the lower and upper electrodes is electrically connected to the resistance change film, the lower and upper electrodes are electrically connected to the first wiring and the second wiring, respectively, at least one electrode selected from the lower electrode and the upper electrode has a line-and-space structure, and the infrared reflection film is provided at a position on a surface of the base substrate facing the infrared receiver.