Bolt Coupling Recess Openings for Fastening State Detection

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Solution Overview

Problem

Conventional bolts have issues with a thick threaded part due to the need for a deep tool coupling recess, which limits the height of the head part and makes it difficult to detect the fastening state, and are prone to loosening under vibration or shock due to the head part not being securely fixed.

Innovation Solution

A bolt design with openings in the coupling recess that expose tool portions, allowing for a lower head part height without a thick threaded part, enabling detection of the fastening state and preventing loosening through anti-loosening protrusions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the tool is completely accommodated in the tool coupling recess, then stable coupling is achieved, but the fastening state cannot be detected

Engineering Contradiction:
Improvecoupling stabilityVSAvoidfastening state detection
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

The head part is designed with selective transparency through openings in specific locations. These openings allow local visibility of the tool and fastening state while maintaining overall coupling stability. The local quality change (transparent openings in specific areas) enables detection without compromising the recess's ability to accommodate and stabilize the tool.

Inventive Principle:
Principle #3Local quality

2Length of stationary object

If the head part is made compact, then overall bolt size is reduced, but the head part cannot be fixed to prevent loosening under vibration

Engineering Contradiction:
Improvehead part heightVSAvoidanti-loosening capability
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

The coupling recess is divided into multiple sections with openings, allowing the head part to maintain compact dimensions while incorporating anti-loosening features. The segmented design enables the head to be fixed to the structure through the threaded part extending into the workpiece, preventing loosening under vibration while keeping the head part height reduced.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20210348639A1Bolt provided with openings
Publication Date: 2021.11.11 BOLTS ONE CO LTD
  • US20210348639A1 patent drawing
  • US20210348639A1 patent drawing
  • US20210348639A1 patent drawing

AI summary

Disclosed herein is a bolt provided with openings. The bolt includes a head part and a threaded part, and is fastened to a structure through the threaded part while being rotated by a tool. The bolt further includes: a coupling recess formed in the head part or the threaded part while forming a recess shape having a cross section corresponding to that of the tool, and configured to allow the tool to be coupled thereto; and one or more openings formed in portions of the coupling recess in hole shapes, and configured to expose at least portions of the tool, coupled to the coupling recess, out of the head part or the threaded part.