Bond Wire Isolation in RF Transistor Packages

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Solution Overview

Problem

Packaged RF transistors face performance issues due to parasitic coupling between input and output bond wires, which affects stability and efficiency by introducing capacitive and magnetic coupling, leading to adverse effects on the transistor's performance.

Innovation Solution

Incorporating an isolation material, such as conductive, magnetic, or lossy dielectric materials, between the input and output bond wires to reduce coupling, which can include metal segments, walls, or mesh configurations, and connecting it to a reference signal or grounding to act as an electromagnetic shield.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If bond wires are used to connect input and output leads to the transistor, then electrical connection is achieved, but parasitic coupling between input and output increases

Engineering Contradiction:
Improveisolation between input and outputVSAvoidparasitic coupling
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

An isolation material is introduced as an intermediary element positioned between the first bond wire (input) and the second bond wire (output). This isolation material acts as a mediator to reduce parasitic coupling while allowing both bond wires to maintain their electrical connections. The isolation material can be conductive, magnetic, or lossy dielectric, and may be configured as metal segments, walls, or mesh structures that physically separate the two bond wires without interfering with their primary electrical functions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-generated harmful factors

If isolation material is added between bond wires, then parasitic coupling is reduced, but device complexity increases

Engineering Contradiction:
Improveparasitic couplingVSAvoidstructure complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The isolation material is implemented as a thin film or segmented structure that can be positioned between the bond wires without adding significant bulk or complexity to the overall device. This thin-film approach provides effective electromagnetic isolation while maintaining a compact structure that integrates smoothly with the existing transistor package architecture.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The isolation material may be configured as a mesh or porous structure that provides effective isolation between bond wires while allowing for compact integration. This segmented or porous configuration reduces the overall material volume required and simplifies the manufacturing process compared to solid continuous isolation structures.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The isolation material significantly increases isolation between input and output, as evidenced by improved S12 values and μ-factor stability, indicating reduced parasitic coupling and enhanced performance across the frequency band.

Implementation Method 1

parasitic coupling between input and output bond wires, which affects stability and efficiency by introducing capacitive and magnetic coupling

Methodology Applied
Scientific EffectCapacitive coupling: Capacitance

Implementation Method 2

parasitic coupling between input and output bond wires, which affects stability and efficiency by introducing capacitive and magnetic coupling

Methodology Applied
Scientific EffectMagnetic coupling: Magnetic Field

Implementation Method 3

an isolation material that is and physically between the first bond wire and the second bond wire, wherein the isolation material is configured to reduce a coupling between the first bond wire and the second bond wire

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Data Source

PatentUS11417617B2Packaged transistor devices with input-output isolation and methods of forming packaged transistor devices with input-output isolation
Publication Date: 2022.08.16 MACOM TECH SOLUTIONS HLDG INC
  • US11417617B2 patent drawing
  • US11417617B2 patent drawing
  • US11417617B2 patent drawing

AI summary

Packaged transistor devices are provided that include a transistor on a base of the packaged transistor device, the transistor comprising a control terminal and an output terminal, a first bond wire electrically coupled between an input lead and the control terminal of the transistor, a second bond wire electrically coupled between an output lead and the output terminal of the transistor, and an isolation material that is and physically between the first bond wire and the second bond wire, wherein the isolation material is configured to reduce a coupling between the first bond wire and the second bond wire.