Bondable Metamaterial Base Material for Low-Loss THz Patterns

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Solution Overview

Problem

Metamaterials for electromagnetic waves in the terahertz band face challenges with increased transmission loss due to reduced smoothness of the pattern surface, which affects adhesiveness between the base material and the pattern, leading to decreased performance.

Innovation Solution

A base material with a bondable compound, such as a conductive or insulator-to-conductor material, is used, featuring a dielectric loss tangent of 0.01 or less, and containing fluorine-based or liquid crystal polymers, with specific functional groups to enhance adhesiveness and pattern smoothness, while maintaining a pattern thickness less than 5 μm.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the thickness of the pattern is reduced to lower cost, then the smoothness of the pattern surface is lowered, but transmission loss increases

Engineering Contradiction:
Improvetransmission lossVSAvoidsmoothness of pattern surface
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

The base material surface is pre-treated with a bondable compound before pattern formation to ensure high smoothness is maintained even when the pattern thickness is reduced. This preliminary preparation of the substrate prevents the usual degradation of smoothness that would occur with thin patterns, thereby preventing increased transmission loss.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

A bondable compound is introduced as an intermediary substance between the base material and the pattern. This compound enhances the adhesiveness and maintains the smoothness of the pattern surface, allowing thin patterns to achieve the same smoothness as thicker patterns, thus reducing transmission loss.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If the smoothness of the base material surface is improved to reduce transmission loss, then the adhesiveness with the pattern decreases

Engineering Contradiction:
Improvetransmission lossVSAvoidadhesiveness between base material and pattern
Core Design Contradiction:
Loss of energyVSStrength

Solution Approach 1:

The base material is designed with different local properties: the bulk material provides smoothness to reduce transmission loss, while the surface layer contains bondable compounds that provide high adhesiveness for pattern attachment. This spatial differentiation of material properties resolves the contradiction between smoothness and adhesiveness.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The base material is constructed as a composite containing both smooth material components and bondable compound components. The smooth components maintain low transmission loss, while the bondable compounds ensure strong pattern adhesiveness, allowing both requirements to be satisfied simultaneously.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a metamaterial with improved adhesiveness between the base material and pattern, reducing transmission loss and maintaining performance in the terahertz band, while ensuring excellent adhesiveness and mechanical properties.

Implementation Method 1

a bondable compound with at least one of a conductive material or a material which transits from an insulator to a conductor

Methodology Applied
Scientific EffectChemical bonding: Chemical Bonding

Implementation Method 2

a dielectric layer having a specific gravity of 0.01 or less

Methodology Applied
Scientific EffectDielectric loss: Dielectric

Data Source

PatentUS20240402598A1Base material for metamaterial, metamaterial, and laminate
Publication Date: 2024.12.05 FUJIFILM CORP
  • US20240402598A1 patent drawing
  • US20240402598A1 patent drawing
  • US20240402598A1 patent drawing

AI summary

Provided are a base material for a metamaterial, containing a bondable compound with at least one of a conductive material or a material which transits from an insulator to a conductor; and a metamaterial and a laminate including the base material for a metamaterial.