Bonded SHG Crystal Assembly for UV-Visible Beam Separation

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Solution Overview

Problem

Existing laser devices face challenges in generating UV radiation while effectively separating it from residual visible radiation, leading to damage of thin-film dielectric coatings and increased complexity and cost due to the need for additional optical elements and precise alignment.

Innovation Solution

A laser apparatus utilizing two or three optically-nonlinear crystals bonded together with matched thermal expansion coefficients and oriented to achieve phase matching and reflection symmetry, allowing for spatial separation of UV and visible radiation without additional coatings, minimizing reflection losses, and enabling translation to extend the device's lifetime.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a dichroic mirror with thin-film dielectric coating is used to separate UV radiation from visible radiation, then spatial separation is achieved, but the coating suffers from UV radiation damage and manufacturing losses

Engineering Contradiction:
Improveseparation effectivenessVSAvoidcoating damage from UV radiation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The harmful thin-film dielectric coating is extracted and removed from the system. Instead of using a coated dichroic mirror, the patent employs an uncoated birefringent prism that separates UV and visible radiation through natural birefringence and total internal reflection, eliminating the coating that is vulnerable to UV damage

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

An uncoated birefringent prism is introduced as an intermediary element to perform the separation function. The prism uses the intrinsic optical properties of birefringent material to achieve wavelength-dependent separation without requiring any protective coatings that would be damaged by UV radiation

Inventive Principle:
Principle #24Intermediary (Mediator)

2Duration of action of stationary object

If intra-cavity elements are translated to shift damaged areas out of radiation, then coating damage is mitigated, but device complexity and cost increase significantly

Engineering Contradiction:
Improveuseful lifetime of resonant cavityVSAvoidcomplexity of translation mechanism
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The vulnerable coated element is extracted and replaced with an uncoated birefringent prism. Since the prism has no coating to damage, there is no need for translation mechanisms to move damaged areas out of the radiation path, thereby eliminating the complexity while extending the useful lifetime

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The uncoated birefringent prism is inherently resistant to UV damage, making it self-sufficient and eliminating the need for additional translation mechanisms or maintenance interventions to extend its operational lifetime

Inventive Principle:
Principle #25Self-service

3Reliability

If thin-film dielectric coatings are used for wavelength separation, then spatial separation is achieved, but manufacturing variances and absorption cause efficiency losses

Engineering Contradiction:
Improvewavelength separation capabilityVSAvoidreflection losses due to coating imperfections
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The lossy thin-film dielectric coating is extracted and replaced with an uncoated birefringent prism. The prism achieves wavelength separation through natural birefringence and total internal reflection, eliminating manufacturing variances and absorption losses associated with thin-film coatings

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The separation mechanism changes from relying on thin-film interference (which is sensitive to manufacturing tolerances) to relying on birefringence and total internal reflection. This parameter change eliminates the source of manufacturing-related efficiency losses while maintaining effective wavelength separation

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution efficiently generates and separates UV radiation from visible radiation, reducing optical damage and complexity, while maintaining high conversion efficiency and extending the useful lifetime of the laser device.

Implementation Method 1

An optically-nonlinear crystal within the resonant cavity then converts the visible radiation to UV radiation by type-I second-harmonic conversion

Methodology Applied
Scientific EffectSecond-harmonic generation: Second Harmonic Generation

Implementation Method 2

The birefringent crystal has an internal surface oriented at Brewster angle for the visible radiation and oriented for total internal reflection of the UV radiation

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 3

The birefringent crystal has an internal surface oriented at Brewster angle for the visible radiation

Methodology Applied
Scientific EffectBrewster angle: Brewster's Angle

Implementation Method 4

The coefficients of thermal expansion of the first and second crystals are thereby matched along the first planar interface

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentEP4111259B1Second-harmonic generation crystal
Publication Date: 2026.03.25 COHERENT LASERSYST
  • EP4111259B1 patent drawingFigure 1A~1C
  • EP4111259B1 patent drawingFigure 2A~2B
  • EP4111259B1 patent drawingFigure 3

AI summary

An optic (10) produces a beam of ultraviolet laser radiation from a beam of visible laser radiation and spatially separates the ultraviolet laser beam from the visible laser beam. The optic (10) includes two crystals (12,14) made of the same optically- nonlinear material that are contact bonded along a planar interface (16). One crystal (12) has principle crystal axes that are oriented for type-I second-harmonic generation. The ultraviolet laser beam exits the optic (10) through an uncoated surface (26) of the other crystal (14). The principle crystal axes of the two crystals (12,14) have different orientations and have reflection symmetry about the planar interface (16).