Bonded Wing Leading Edge for Laminar Flow

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Solution Overview

Problem

Current aircraft wing designs often disrupt laminar flow due to surface discontinuities and integrated systems like anti-icing and high-lift devices, leading to increased drag, noise, and reduced fuel efficiency.

Innovation Solution

A wing leading edge architecture featuring a metallic fixed skin panel bonded to internal support structures with minimal fasteners, integrated low-drag bleed-air anti-icing system, and a two-position, high-height, variable-camber Krueger flap assembly to promote laminar flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If traditional fastening methods are used to attach leading edge skin panels, then structural strength is improved, but surface discontinuities are created that disrupt laminar flow

Engineering Contradiction:
Improvestructural strengthVSAvoidsurface discontinuities disrupting laminar flow
Core Design Contradiction:
StrengthVSObject-generated harmful factors

Solution Approach 1:

The patent removes fasteners from the leading edge skin panel attachment to eliminate surface discontinuities. Instead of using traditional fastening methods that create protrusions and gaps, the skin panels are bonded directly to the wing box structure, extracting the harmful fastening elements from the aerodynamic surface while maintaining structural integrity through adhesive bonding.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces adhesive bonding as an intermediary method between the leading edge skin panels and the wing box structure. This bonding method serves as a mediator that provides structural strength without creating surface discontinuities, as the adhesive creates a smooth transition that maintains laminar flow while still achieving the necessary structural attachment.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If anti-icing systems are integrated into the leading edge, then ice protection is improved, but airflow disruption and drag increase

Engineering Contradiction:
Improveice protectionVSAvoidairflow disruption and drag
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality by positioning anti-icing system components in specific locations that minimize their impact on laminar flow. The anti-icing boots and heating elements are integrated into the leading edge structure in a way that maintains surface smoothness in the critical laminar flow region, allowing ice protection functionality while preserving airflow quality in the most sensitive areas.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent moves anti-icing system components to alternative dimensions or locations that reduce their aerodynamic impact. By integrating anti-icing elements into the internal structure or positioning them on the lower surface where they have minimal impact on upper surface laminar flow, the system provides ice protection while maintaining favorable airflow characteristics over the critical upper leading edge surface.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If Krueger flaps are deployed to increase lift, then high-angle of attack performance is improved, but surface discontinuities are created that cause flow separation

Engineering Contradiction:
Improvehigh-angle of attack performanceVSAvoidsurface discontinuities causing flow separation
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent applies dynamics by making the Krueger flap system movable and adjustable. The flaps can be deployed only when needed for high-angle of attack operations, and their design allows them to move smoothly with the airflow. The dynamic deployment capability enables the system to provide enhanced lift when required while maintaining a streamlined, flush configuration during cruise to minimize surface discontinuities and prevent flow separation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent incorporates preliminary action by designing the Krueger flap mechanism to maintain a flush, streamlined configuration before deployment. The flaps are pre-positioned to be flush with the leading edge surface, and the deployment mechanism is designed to maintain surface continuity even during transition, preventing flow separation by ensuring smooth airflow over the surface before high-lift operations are required.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design minimizes drag, reduces noise, and improves fuel efficiency by maintaining laminar flow and reducing the impact of integrated systems on airflow.

Implementation Method 1

integrate a low-drag bleed-air anti-icing (i.e., vent) system

Methodology Applied
Scientific EffectBleed-air heating: Heating

Implementation Method 2

Laminar flow along a surface of an airfoil is typically achieved by reducing the magnitude of disturbances and instabilities in the boundary-layer

Methodology Applied
Scientific EffectLaminar flow: Laminar Flow

Implementation Method 3

controlling the disturbance amplitudes are based on modifying the boundary-layer mean flow

Methodology Applied
Scientific EffectBoundary layer: Boundary Layer

Data Source

PatentUS9896190B1Wing leading edge architecture suitable for laminar flow
Publication Date: 2018.02.20 THE BOEING CO
  • US9896190B1 patent drawing
  • US9896190B1 patent drawing
  • US9896190B1 patent drawing

AI summary

A wing leading edge architecture designed to enable laminar flow on passenger jets or other aircraft. The embodiments disclosed herein comprise a metallic fixed leading edge skin panel that is bonded to internal support structure without fasteners except for limited fastening along side edge portions adjacent to side edge portions of adjacent leading edge skin panels and along an aft edge portion overlapping a wing skin. In addition, the embodiments disclosed herein integrate a low-drag bleed-air anti-icing (i.e., vent) system and a Krueger flap assembly (e.g., a two-position, high-height, variable-camber Krueger flap assembly).