Bonding Unit Segmentation for Narrow Bezel and Light Leakage Prevention

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Solution Overview

Problem

Conventional liquid crystal display devices face challenges in narrowing the non-image display area to widen the image display area while maintaining adhesive strength and preventing light leakage from the bonding surface between the image display unit and the light source unit.

Innovation Solution

An image display device configuration that includes a bonding unit with a transmissive section for light transmission and a light-blocking section on the periphery, using optical clear adhesive to attach the image display unit and light source unit, ensuring the light-blocking section overlaps the non-image display area to maintain adhesive strength and prevent light leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If the non-image display area is narrowed to widen the image display area, then the image display area proportion increases, but the adhesive strength between the image display unit and light source unit decreases

Engineering Contradiction:
Improveimage display areaVSAvoidadhesive strength
Core Design Contradiction:
Area of moving objectVSStrength

Solution Approach 1:

The bonding unit is segmented into a transmissive section (for light transmission) and a light-blocking section (for preventing light leakage). This segmentation allows the light-blocking section to be positioned in the non-image display area while maintaining sufficient adhesive bonding area in the transmissive section, thus resolving the contradiction between narrowing the non-image display area and maintaining adhesive strength.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different sections of the bonding unit have different functional properties: the transmissive section has high light transmission property for optimal light delivery, while the light-blocking section has high light blocking property to prevent leakage. This local differentiation of properties allows the bonding unit to simultaneously achieve good adhesive strength and effective light blocking in the narrowed non-image display area.

Inventive Principle:
Principle #3Local quality

2Area of moving object

If the non-image display area is narrowed, then the image display area proportion increases, but light leakage from the bonding surface becomes more problematic

Engineering Contradiction:
Improveimage display areaVSAvoidlight leakage
Core Design Contradiction:
Area of moving objectVSObject-generated harmful factors

Solution Approach 1:

The bonding unit is divided into transmissive and light-blocking sections, allowing the light-blocking section to be strategically positioned in the non-image display area where light leakage would otherwise occur. This segmentation enables effective light leakage prevention even as the non-image display area is narrowed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The light-blocking section converts the potentially harmful light leakage into a beneficial feature by strategically blocking light in the non-image display area. The light that would otherwise leak and create unwanted glare or visible seams is instead blocked, and the bonding unit's light-blocking property becomes a feature that enhances display quality.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Object-generated harmful factors

If rim tape is disposed inside the non-image display area to prevent light leakage, then light blocking is achieved, but the adhesive strength is compromised

Engineering Contradiction:
Improvelight leakageVSAvoidadhesive strength
Core Design Contradiction:
Object-generated harmful factorsVSStrength

Solution Approach 1:

The bonding unit is segmented into transmissive and light-blocking sections with distinct functions. The light-blocking section prevents light leakage while the transmissive section maintains adhesive bonding. This segmentation allows the light-blocking function to be achieved without compromising the adhesive strength, as the transmissive section provides sufficient bonding area.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different sections of the bonding unit have different properties: the light-blocking section provides light blocking functionality while the transmissive section provides adhesive bonding functionality. This local differentiation of properties allows the bonding unit to simultaneously achieve light leakage prevention and maintain adhesive strength, resolving the contradiction between these two requirements.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The configuration allows for a narrower non-image display area without compromising adhesive strength, effectively preventing light leakage and enhancing the image display area to light source unit attachment reliability.

Implementation Method 1

a transmissive section (31) that transmits the light emitted from the light source unit (20) to the image display unit (10)

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 2

a peripheral section (32) disposed on outer edges of the transmissive section (31) that does not transmit the light emitted from the light source unit (20)

Methodology Applied
Scientific EffectLight blocking: Absorption (EM radiation)

Implementation Method 3

a bonding unit (30) that bonds the image display unit (10) and the light source unit (20) to each other, and includes a transmissive section (31) that transmits the light emitted from the light source unit (20) to the image display unit (10)

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS10302998B2Image display device
Publication Date: 2019.05.28 SHARP KK
  • US10302998B2 patent drawing
  • US10302998B2 patent drawing
  • US10302998B2 patent drawing

AI summary

An image display device includes: an image display unit; a light source unit illuminating the image display unit with light; and a bonding unit bonding the image display unit and the light source unit to each other, the bonding unit having adhesive properties, attaching the image display unit to the light source unit, and including a transmissive section that transmits the light emitted from the light source unit to the image display unit, and a peripheral section disposed on outer edges of the transmissive section that does not transmit the light emitted from the light source unit.