Modular Pivotal Bone Anchor Alignment Guide Surfaces

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Solution Overview

Problem

Polyaxial bone screws and related anchors face issues with the pressure insert rotating undesirably during assembly, transport, and implantation, leading to misalignment and instability in spinal surgery applications.

Innovation Solution

A bone anchor assembly featuring a shank with a spherical head, a polyaxial receiver, a pressure insert with upwardly extending arms, and a closure that applies locking pressure to prevent rotation, ensuring proper alignment and secure locking of the shank relative to the receiver.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the insert is designed to be freely movable during assembly, then ease of assembly is improved, but alignment precision deteriorates due to unwanted rotation

Engineering Contradiction:
Improveease of assemblyVSAvoidalignment precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The insert features asymmetric guide surfaces with specific geometric profiles that mate with corresponding asymmetric surfaces on the receiver. This asymmetric geometry allows the insert to be freely inserted while automatically guiding it into the correct angular position, preventing rotation and ensuring precise alignment without requiring complex locking mechanisms during assembly.

Inventive Principle:
Principle #4Asymmetry

2Manufacturing precision

If the insert is constrained to prevent rotation, then alignment precision is improved, but ease of assembly deteriorates due to assembly difficulty

Engineering Contradiction:
Improvealignment precisionVSAvoidease of assembly
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The guide surfaces are pre-configured on both the insert and receiver with complementary geometric profiles. This preliminary configuration ensures that when the insert is introduced into the receiver, the guide surfaces automatically engage and constrain the insert's angular position through their predetermined geometry, achieving precise alignment as an inherent result of the assembly action itself rather than through subsequent constraint application.

Inventive Principle:
Principle #10Preliminary action

3Manufacturing precision

If the guide surfaces are made more complex to prevent rotation, then alignment precision is improved, but device complexity increases

Engineering Contradiction:
Improvealignment precisionVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Rather than making the entire insert or receiver complex, the guide surfaces are designed with specific local geometric features at the interface regions. These localized guide surfaces have precisely engineered profiles that provide the necessary rotational constraint and alignment guidance, while the rest of the components maintain simple, straightforward geometries. This localized approach to precision minimizes overall device complexity while achieving the required alignment precision.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20240407808A1Modular pivotal bone anchor with bottom-loaded insert having alignment guide surfaces
Publication Date: 2024.12.12 JACKSON CORP
  • US20240407808A1 patent drawing
  • US20240407808A1 patent drawing
  • US20240407808A1 patent drawing

AI summary

A modular pivotal bone anchor assembly includes a receiver having a first open channel for receiving a rod and a central bore with a lower locking region, an upper expansion region, and opposed internal guide surfaces defining a longitudinal alignment channel. The assembly also includes an insert uploadable into the central bore with opposite outer guide surfaces slidably positionable within the longitudinal alignment channel to inhibit rotation between the receiver and insert, and an open ring retainer uploadable into the central bore after the insert and thereafter translatable between the lower locking region and the upper expansion region. The assembly further includes a shank with a shank head uploadable into the central bore with a loading motion that causes the retainer to translate into and expand within the upper expansion region, and then to contract around the shank head and translate back down into the lower locking region, with the shank head being seated against an internal surface of the retainer to secure the shank to the receiver.