Bone Anchor Coupling With Reversible Head Clamping Control

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Solution Overview

Problem

Existing polyaxial bone anchoring devices lack flexibility in allowing repeated and easy correction steps during surgery, limiting their effectiveness in adjusting the position of the bone anchor head.

Innovation Solution

A coupling device with a receiving part and a pressure member that allows for a flexible portion to clamp the bone anchor head, enabling easy clamping and unlocking through an instrument, and providing multiple locking options, including full locking and frictional clamping, with automatic centering and alignment of engagement structures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the pressure member is designed to provide strong locking force, then the bone anchor head is securely locked, but the device loses flexibility for repeated correction steps

Engineering Contradiction:
Improvelocking forceVSAvoidflexibility for correction
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The pressure member is designed to be movable between different positions (first position for strong locking, second position for frictional clamping) along the central axis. This dynamic positioning allows the system to switch between secure locking and flexible correction modes, resolving the contradiction between reliability and adaptability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The locking force parameter can be changed by moving the pressure member between positions. In the first position, maximum locking force is applied; in the second position, reduced frictional clamping force is applied. This parameter change enables the system to adapt between secure locking and easy correction.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If the pressure member is moved to the second position for easy unlocking, then correction steps become easier, but the locking force is reduced

Engineering Contradiction:
Improveease of unlockingVSAvoidlocking force
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The pressure member can be dynamically repositioned along the central axis. When moved to the second position, it provides easy unlocking and correction; when moved to the first position, it provides strong locking. This dynamic capability allows easy operation when needed while maintaining strong locking when required.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The passage is segmented into different regions (first region for strong locking, second region for easy correction). The pressure member can be positioned in different segments to achieve different functional states, allowing easy unlocking in the second region while maintaining strong locking capability in the first region.

Inventive Principle:
Principle #1Segmentation

3Reliability

If the pressure member engages the inner wall for strong clamping, then the head is securely locked, but the flexible portion is highly compressed

Engineering Contradiction:
Improveclamping securityVSAvoidflexible portion compression
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The pressure member can be moved between positions to dynamically adjust the compression level of the flexible portion. In the first position, high compression provides secure clamping; in the second position, reduced compression eases the stress on the flexible portion while maintaining functional clamping.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates easy and repeated adjustment of the bone anchor head position, allowing for precise unlocking and locking, even when the rod is not in the channel, enhancing surgical flexibility and versatility.

Implementation Method 1

The pressure member has a flexible portion defining a hollow interior to accommodate and clamp the head therein

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12544112B2Coupling device for coupling a rod to a bone anchor
Publication Date: 2026.02.10 BIEDERMANN TECH GMBH & CO KG
  • US12544112B2 patent drawing
  • US12544112B2 patent drawing
  • US12544112B2 patent drawing

AI summary

A coupling device for coupling a rod to a bone anchor includes a receiving part having a central axis, a coaxial passage, and an engagement recess extending laterally into the passage, and a pressure member having an expandable portion to clamp the head, a radially outwardly facing surface, and an engagement surface extending from the radially outwardly facing surface. The engagement surface of the pressure member is recessed from an outer surface of the receiving part. The pressure member is movable axially from a first position towards a second position where the receiving part directly engages the pressure member to increase a compression force on the expandable portion for clamping an inserted head. The engagement surface of the pressure member is engageable through the engagement recess of the receiving part by the instrument to move the pressure member axially from the second position back towards the first position.