Bone Conduction Microphone Piezoelectric Element Segmentation

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Solution Overview

Problem

Conventional bone conduction microphones have reduced potential level detection due to full-surface attachment of piezoelectric elements, leading to decreased voice transmission and the unwanted transmission of call button vibration as unpleasant sounds to the other party.

Innovation Solution

A bone conduction microphone design with a piezoelectric element fixed only at its peripheral edge to an element support member, which includes a diaphragm part and a drive plate, allowing for increased deformation and reduced vibration transmission from the call button, enhancing voice pickup and suppressing unwanted noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the piezoelectric element is fully attached to the microphone pad, then the structure is stable and easy to manufacture, but the potential level output is reduced and voice transmission quality deteriorates

Engineering Contradiction:
Improveease of manufactureVSAvoidpotential level output
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The piezoelectric element attachment is segmented into two distinct regions: a fixed peripheral edge portion that provides structural stability, and a free central portion that deforms under vibration to generate electrical signals. This segmentation resolves the contradiction by allowing both easy manufacture (through peripheral fixation) and high potential level output (through central deformation freedom).

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the piezoelectric element are given different functional qualities: the peripheral edge is fixed to provide structural stability and ease of manufacture, while the central portion is left free to maximize deformation and potential level output during vibration. This local differentiation of attachment quality resolves the contradiction between manufacturing ease and measurement precision.

Inventive Principle:
Principle #3Local quality

2Stability of the object's composition

If the piezoelectric element is fully attached to the microphone pad, then the structure is stable, but vibration from the call button is transmitted as unpleasant sound

Engineering Contradiction:
Improvestructural stabilityVSAvoidcall button vibration transmission
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The attachment structure is segmented to fix only the peripheral edge of the piezoelectric element while leaving the central portion free. This segmentation allows the structure to remain stable through peripheral fixation while preventing harmful vibration transmission from the call button, as the free central portion does not transmit mechanical vibrations to the housing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The harmful vibration transmission path is extracted by removing the full-surface attachment. By taking out the attachment from the central region, the transmission path for harmful vibrations from the call button is eliminated, while the peripheral attachment maintains structural stability.

Inventive Principle:
Principle #2Taking out (Extraction)

3Device complexity

If the piezoelectric element is fully attached to the microphone pad, then the structure is simple, but voice transmission quality is reduced

Engineering Contradiction:
Improvestructural complexityVSAvoidvoice transmission quality
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The attachment structure is segmented into peripheral fixation and central freedom, creating a simple yet effective design that maintains structural simplicity while dramatically improving voice transmission quality through enhanced deformation capability of the piezoelectric element.

Inventive Principle:
Principle #1Segmentation

4Measurement precision

If the piezoelectric element is fixed at the peripheral edge only, then the potential level output is increased and voice transmission is improved, but the structure becomes more complex

Engineering Contradiction:
Improvepotential level outputVSAvoidstructural complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The peripheral edge fixation structure segments the attachment function, providing both structural support and vibration isolation. This segmentation achieves high potential level output through free central deformation while maintaining relatively simple overall structure through the element support member design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The element support member acts as an intermediary structure that provides peripheral fixation while allowing central freedom. This intermediary component enables the piezoelectric element to achieve high potential level output without significantly increasing overall structural complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design increases the potential level output of the piezoelectric element and effectively suppresses the transmission of call button vibration, improving voice transmission quality and reducing unwanted noise in bone conduction headsets.

Implementation Method 1

a piezoelectric element that converts the vibration acquired by the vibration acquisition unit into a voice signal

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS11265637B2Bone-conduction microphone
Publication Date: 2022.03.01 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US11265637B2 patent drawing
  • US11265637B2 patent drawing
  • US11265637B2 patent drawing

AI summary

A bone conduction microphone includes a housing having an opening, a microphone pad, an element support member, a piezoelectric element, and a drive plate. The microphone pad is formed in a bottomed tubular shape having a bottom portion disposed outward and a tubular portion with an outer circumference fixed to an inner circumference of the opening. The element support member has an outer circumference fixed to an inner circumference of the tubular portion, and a support portion projecting toward the bottom portion. The piezoelectric element is in a plate shape with a peripheral edge of one surface fixed to the support portion and picks up vibration. The drive plate has a diaphragm part fixed to an inward surface of the bottom portion, and the diaphragm part is provided at a center with a protrusion fixed to an element central portion on another surface of the piezoelectric element.