Bone Conduction Microphone Flexible Wall Impedance Matching

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Solution Overview

Problem

State-of-the-art acoustic devices using bone conduction microphones struggle with low consonant/vowel/consonant recognition rates due to deformation of sound vibrational waves during transmission from vocal cords to the transducer, resulting in poor signal quality.

Innovation Solution

The acoustic device features a support wall with a hardness of 45-85 Shore A and a thickness of 0.4-0.6 mm, made of synthetic rubber, which is designed to match the mechanical impedance of the cheek, along with an accelerometer transducer and acoustic decoupling means to improve signal transmission and reduce high-frequency vibrations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a rigid housing is used for the transducer, then the transducer is well protected, but the mechanical impedance mismatch deforms the vibrational waves and reduces signal quality

Engineering Contradiction:
Improvetransducer protectionVSAvoidsignal quality
Core Design Contradiction:
StrengthVSManufacturing precision

Solution Approach 1:

The housing uses a flexible membrane made of elastomeric material (silicone rubber or thermoplastic elastomer) with specific hardness (40-80 Shore A) and thickness (0.3-0.8 mm) to match the mechanical impedance of the cheek. This flexible membrane allows efficient transmission of mechanical vibrations from the cheek to the transducer while maintaining protection, resolving the contradiction between rigid protection and signal quality.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent specifies precise parameter ranges for the housing material: hardness between 40-80 Shore A (preferably 50-70 Shore A) and thickness between 0.3-0.8 mm (preferably 0.4-0.6 mm). These parameter optimizations ensure the housing's mechanical impedance matches the cheek, enabling efficient vibration transmission while providing adequate protection.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If the housing wall is too thin, then the mechanical impedance matches the cheek better, but the transducer protection is insufficient

Engineering Contradiction:
Improvemechanical impedance matchingVSAvoidtransducer protection
Core Design Contradiction:
Manufacturing precisionVSStrength

Solution Approach 1:

The flexible membrane housing with thickness of 0.3-0.8 mm provides both adequate protection and good mechanical impedance matching. The flexibility of the elastomeric material compensates for the thin wall thickness, allowing efficient vibration transmission while maintaining protective function.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The housing uses composite elastomeric materials (silicone rubber or thermoplastic elastomer) that combine flexibility, durability, and appropriate mechanical impedance. These composite materials achieve both protection and impedance matching simultaneously, resolving the contradiction between wall thickness and protection.

Inventive Principle:
Principle #40Composite materials

3Stability of the object's composition

If high-frequency vibrations are transmitted to the acoustic module, then the connection is stable, but parasitic noise is amplified

Engineering Contradiction:
Improveconnection stabilityVSAvoidparasitic noise
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The patent introduces acoustic decoupling means that selectively filter out high-frequency parasitic vibrations while allowing stable mechanical connection. The decoupling mechanism extracts harmful high-frequency components from the vibration signal, maintaining connection stability while reducing parasitic noise amplification.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the quality of sound signal reception and transmission, significantly increasing the consonant/vowel/consonant recognition rate and reducing parasitic noise, while ensuring compatibility with protective helmets and various headgear.

Implementation Method 1

the transducer with bone mechanical excitation arranged in the housing, said transducer being able to receive by bone conduction a sound signal coming from the vocal cords

Methodology Applied
Scientific EffectBone conduction:

Implementation Method 2

the wall in contact with the transducer of the microphone has a hardness of between 45 and 85 shores A and a thickness of between 0.4 and 0.6 mm

Methodology Applied
Scientific EffectMechanical impedance matching:

Implementation Method 3

the spacing between the edges, outside and facing each other, of the two connecting arms is progressively increasing from the microphone towards the acoustic module, in order to allow attenuation of the mechanical sound waves

Methodology Applied
Scientific EffectAcoustic attenuation:

Data Source

PatentEP2433431B1Acoustic device
Publication Date: 2018.09.12 SAFRAN ELECTRONICS & DEFENSE (FR)
  • EP2433431B1 patent drawingFigure 1
  • EP2433431B1 patent drawingFigure 2~4
  • EP2433431B1 patent drawingFigure 5~6

AI summary

The invention relates to an acoustic device (2) including a contact acoustic microphone (4), and an arch (10) for maintaining the microphone (4) against a side flange of the skull, said microphone (4) including a housing (16) and a transducer for mechanically energizing bone and arranged in the housing (16), said transducer being capable of receiving a sound signal from the vocal cords by bone conduction, and said housing (16) including a wall (20) bearing on an area of the cheek. The acoustic device (2) is characterized in that the wall (20) is in the form of a skin in contact with the transducer of the microphone (4), and in that the wall (20) has a Shore A hardness of between 45 and 85 and a thickness of between 0.4 and 0.6 mm.