Vibration Sensor Acoustic Cavity Layout for Bone Conduction Sensitivity

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Solution Overview

Problem

Current vibration sensors are not sensitive enough, particularly when used as bone conduction microphones, leading to suboptimal sound transmission quality.

Innovation Solution

A vibration sensor design featuring a housing with an acoustic cavity divided into two parts by a vibration unit, including a mass element and an elastic element, with a cross-sectional area deviation less than 25%, and a shear deformation mechanism to enhance sensitivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the cross-sectional area of the mass element is made close to the cross-sectional area of the first acoustic cavity (deviation less than 25%), then the sensitivity of the vibration sensor is improved, but the manufacturing precision requirements are increased

Engineering Contradiction:
ImprovesensitivityVSAvoidcross-sectional area deviation control
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent specifies a quantitative parameter range (cross-sectional area deviation less than 25%) that optimizes the coupling between the mass element and acoustic cavity. This parameter change improves sensitivity by ensuring effective acoustic coupling while providing a practical design guideline that balances performance with manufacturability.

Inventive Principle:
Principle #35Parameter changes

2Duration of action of moving object

If the resonant frequency of the vibration sensor is reduced, then the vibration amplitude is increased (inversely proportional to square of resonant frequency), but the frequency response range is limited

Engineering Contradiction:
Improvevibration amplitudeVSAvoidresonant frequency
Core Design Contradiction:
Duration of action of moving objectVSSpeed

Solution Approach 1:

The patent utilizes mechanical vibration principles by designing the vibration unit with specific mass and elastic elements to control resonant frequency. The relationship between vibration amplitude and resonant frequency (inversely proportional to square) is leveraged to optimize sensitivity in the target frequency range while managing the trade-off with frequency response.

Inventive Principle:
Principle #18Mechanical vibration

3Measurement precision

If the sensitivity of the vibration sensor is increased through design optimizations, then the sound transmission quality is improved, but the device complexity increases

Engineering Contradiction:
ImprovesensitivityVSAvoidstructure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the acoustic cavity into a first acoustic cavity and a second acoustic cavity using the vibration unit. This segmentation allows independent optimization of each cavity's function while achieving improved sensitivity through controlled acoustic coupling, rather than requiring a completely different complex structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The vibration unit serves multiple functions: it acts as a boundary between the two acoustic cavities, provides the mass element for vibration detection, and enables acoustic coupling. This multi-functionality improves sensitivity without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design improves sensitivity by increasing vibration amplitude and reducing resonant frequency, allowing effective sound transmission in noisy environments and enhancing performance in devices like headphones and hearing aids.

Implementation Method 1

the elastic element undergoes a shear deformation during the vibration process of the vibration unit. Compared to tensile and compressive deformations, the shear deformation reduces a spring coefficient of the elastic element

Methodology Applied
Scientific EffectShear deformation: Shear Stress

Implementation Method 2

a vibration amplitude of the mass element is inversely proportional to a square of a resonant frequency of the vibration sensor

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 3

The vibration unit vibrates in response to the vibration of the housing and transmits, through the first acoustic cavity, the vibration to the acoustic transducer to generate an electrical signal

Methodology Applied
Scientific EffectAcoustic transmission: Sound

Data Source

PatentUS12490006B2Vibration sensors
Publication Date: 2025.12.02 SHENZHEN SHOKZ CO LTD
  • US12490006B2 patent drawing
  • US12490006B2 patent drawing
  • US12490006B2 patent drawing

AI summary

A vibration sensor includes a vibration receiver and an acoustic transducer. The vibration receiver includes a housing and a vibration unit. The housing forms an acoustic cavity. The vibration unit is located in the acoustic cavity and divides the acoustic cavity into a first acoustic cavity and a second acoustic cavity. The acoustic transducer is acoustically connected to the first acoustic cavity. The housing is configured to generate vibration based on an external vibration signal. The vibration unit vibrates in response to the vibration of the housing and transmits, through the first acoustic cavity, the vibration to the acoustic transducer to generate an electrical signal. The vibrating unit includes a mass element and an elastic element. A deviation between cross-sectional areas of the mass element and the first acoustic cavity perpendicular to a vibration direction of the mass unit is less than 25%.