Bone Delivery System with Segmented Covering for Custom Implants

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Solution Overview

Problem

Conventional bone grafts and implants lack customization and conformability, leading to inadequate mechanical support and integration with bone defects, as they are often oversized or undersized, causing uneven distribution of osteoconductive and osteoinductive materials and potential tissue compression.

Innovation Solution

A medical implant delivery system with a customizable covering that includes separation-assist lines and biocompatible materials, allowing for adjustable size and compartmentalization to match specific bone defects, facilitating controlled release of substances like growth factors and antimicrobial agents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional monolithic or particulated bone grafts in carriers are used, then bone grafting can be performed, but the implants cannot be customized in size or shape to match the specific bone defect

Engineering Contradiction:
Improvecustomization to bone defectVSAvoidimplant structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The covering is divided into multiple compartments separated by partition walls, allowing the bone graft material to be distributed in controlled sections. This segmentation enables customization of the implant to match irregular bone defect shapes while maintaining structural organization and facilitating targeted delivery of osteoconductive and osteoinductive materials.

Inventive Principle:
Principle #1Segmentation

2Shape

If substantially solid bone grafts are used for implantation, then structural integrity is maintained, but the implants do not conform to irregular implant sites

Engineering Contradiction:
Improveconformability to implant siteVSAvoidmechanical support
Core Design Contradiction:
ShapeVSStrength

Solution Approach 1:

Different regions of the covering are designed with different properties - the partition walls provide structural strength and definition, while the compartments contain the bone graft material that conforms to the implant site. This local differentiation allows the implant to simultaneously maintain mechanical integrity and adapt to irregular shapes.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If bone substitute materials are used to fill oddly shaped bone defects, then the defects can be filled, but the materials are not well suited for wrapping or resurfacing bone

Engineering Contradiction:
Improveapplicability to bone defectsVSAvoidmaterial suitability
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The covering structure serves multiple functions: it contains and shapes the bone graft material for filling defects, wraps around bone surfaces for resurfacing, and provides structural definition through partition walls. This multi-functionality allows a single implant design to address various bone repair needs including defect filling, wrapping, and resurfacing.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Manufacturing precision

If conventional bone grafts are used without compartmentalization, then implantation is simple, but the distribution of osteoconductive and osteoinductive materials is uneven

Engineering Contradiction:
Improvematerial distributionVSAvoidcovering structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The covering is divided into multiple compartments separated by partition walls, allowing the bone graft material to be distributed in controlled sections. This segmentation enables customization of the implant to match irregular bone defect shapes while maintaining structural organization and facilitating targeted delivery of osteoconductive and osteoinductive materials.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9682172B2Bone delivery system having a therapeutic agent
Publication Date: 2017.06.20 WARSAW ORTHOPEDIC INC
  • US9682172B2 patent drawing
  • US9682172B2 patent drawing
  • US9682172B2 patent drawing

AI summary

A covering for delivering a therapeutic agent to a surgical site is provided. The covering may include a single or multi-compartment structure configured to at least partially retain the therapeutic agent until the covering is placed at a surgical site. Upon placement, the covering may facilitate transfer of the therapeutic agent to the surgical site. In some embodiments, the covering comprises an antimicrobial agent, a hemostatic agent, an anti-inflammatory agent, and/or a growth factor.