Bone Fixation Plate With Compression Slots For Metatarsal Alignment

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Solution Overview

Problem

Current bunionectomy surgeries face challenges in securely fixing cut metatarsal bone sections, leading to potential misalignment, malunion, nonunion, and ongoing pain due to inadequate compression and stability provided by traditional fixation methods like screws and staples.

Innovation Solution

A bone fixation system and method involving a plate with compression slots and claw members that secure bone segments together using screws or staples, applying compressive force to maintain alignment and promote bone fusion, while allowing for angulation and offset positioning to enhance stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If traditional fixation methods like screws and staples are used to secure cut metatarsal bone sections, then the fixation device can be simple in structure, but the compression ability is limited and uniform compression across the bone interface cannot be achieved

Engineering Contradiction:
Improvecompressive forceVSAvoidfixation device structure
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The plate incorporates compression slots that allow dynamic adjustment and distribution of compressive force. The slots enable the plate to adapt to varying bone interface geometries and apply uniform compression across the entire contact surface rather than at fixed points, resolving the contradiction between achieving high compressive force and maintaining structural simplicity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The fixation device changes the parameter of force distribution from concentrated (at screw/staple insertion points) to distributed (across the entire bone interface through compression slots). This parameter change enables uniform compression while the plate's flexible design maintains relative structural simplicity.

Inventive Principle:
Principle #35Parameter changes

2Force

If screws are placed in small distal bone segments to achieve compression, then compressive force can be applied, but the bone may split due to the small size of the bone segments

Engineering Contradiction:
Improvecompressive forceVSAvoidbone integrity
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

The compression function is segmented from discrete screw insertion points to a continuous distribution along the compression slots. This segmentation allows the compressive force to be applied across multiple small bone segments without concentrating stress at single insertion points, preventing bone splitting while maintaining compression.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The compression slots act as intermediaries between the plate and the bone segments. Instead of screws directly inserting into small bone segments (which risks splitting), the slots provide a distributed interface that mediates the force application, spreading the load across the bone interface safely.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If staples are used for fixation to maintain a low profile, then the device is less invasive, but compression ability is limited to less than a millimeter and only at the tip

Engineering Contradiction:
Improvelow profile insertionVSAvoidcompressive force
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The plate design combines multiple functions: it provides the low-profile insertion capability of staples while incorporating compression slots that enable significant compression ability. The device becomes universal, achieving both the ease of low-profile insertion and the force application capability that neither staples nor traditional screws alone could provide.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention merges the advantages of staples (low profile, minimally invasive) with the compression capability of screw fixation systems. The compression slots are integrated into the plate structure, combining functions that were previously separate, enabling both low-profile insertion and substantial uniform compression.

Inventive Principle:
Principle #5Merging (Combining)

4Device complexity

If compression is applied only at the tip of the bone segment, then the fixation device remains simple, but the fusion surface contact is altered and alignment may be compromised

Engineering Contradiction:
Improvecompression distributionVSAvoidbone alignment
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The compression slots provide local quality variation in force application. Different regions of the bone interface receive appropriate compression based on the slot geometry and bone contact, ensuring uniform distribution rather than concentrated tip-only compression. This local adaptation maintains precise alignment while the overall plate structure remains relatively simple.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively secures bone segments, reducing the risk of misalignment and promoting successful bone fusion by applying consistent compressive force, thereby minimizing post-operative pain and complications.

Implementation Method 1

At least one bone screw is screwed into the first bone segment through at least one compression slot of the plate causing an application of compressive force to secure the first bone segment and the second bone segment

Methodology Applied
Scientific EffectCompressive force: Compression

Data Source

PatentEP2879602B1Bone fixation device
Publication Date: 2018.04.25 NEXTREMITY SOLUTIONS INC
  • EP2879602B1 patent drawingFigure 1A
  • EP2879602B1 patent drawingFigure 1B
  • EP2879602B1 patent drawingFigure 1C

AI summary

In a method and system for corrective surgery of a bone, a bone is cut into a first bone segment and a second bone segment. A plate is positioned over the first bone segment and the second bone segment such that at least one member of the plate is positioned to engage the second bone segment. The at least one member of the plate is inserted into the second bone segment. At least one bone screw is screwed into the first bone segment through at least one compression slot of the plate causing an application of compressive force to secure the first bone segment and the second bone segment to form a corrective construct. The at least one member is positioned at an angle or an offset from the second plate segment.