Bone Implant Material with Collagen Matrix and Calcium Phosphate

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Solution Overview

Problem

Current bone implant materials face challenges such as brittleness, radiopacity, and limited biocompatibility, which can lead to mechanical failure, adverse reactions, and poor integration with natural bone, hindering effective bone regeneration and long-lasting fixation.

Innovation Solution

A bone implant material comprising a surface of oxidic ceramic, titanium, or composite materials with a covalently bound matrix of collagen or gelatin and embedded calcium phosphate, mimicking the structure of natural bone to enhance biocompatibility and osseointegration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional bone implant materials (metals, ceramics, polymers) are used, then mechanical strength and structural stability are achieved, but biocompatibility and osseointegration are limited

Engineering Contradiction:
ImprovebiocompatibilityVSAvoidosseointegration
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent applies composite materials by combining three distinct components: (a) a surface layer made of oxidic ceramic materials, titanium, or polymeric/composite materials providing mechanical strength; (b) a covalently bound matrix of collagen or gelatin providing biological functionality; and (c) embedded calcium phosphate particles providing osteoconductivity. This multi-component composite structure resolves the contradiction by integrating both mechanical durability and biocompatibility into a single implant material system.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by creating distinct functional zones within the implant material: the surface layer (a) provides mechanical strength and structural stability, the covalently bound collagen/gelatin matrix (b) provides biological recognition and cell attachment sites, and the embedded calcium phosphate (c) provides localized osteoconductivity. Each component is optimized for its specific function while working together as an integrated system, allowing the implant to simultaneously achieve mechanical reliability and biological integration.

Inventive Principle:
Principle #3Local quality

2Strength

If implant materials with high stiffness are used, then mechanical load-bearing capacity is improved, but stress-shielding and bone resorption occur

Engineering Contradiction:
Improvemechanical load-bearing capacityVSAvoidbone resorption
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent applies parameter changes by modifying the mechanical properties of the implant material through its composite structure. The combination of the rigid surface layer (a) with the more compliant collagen/gelatin matrix (b) and porous calcium phosphate (c) creates a material with tunable mechanical properties that can better match natural bone stiffness. This reduces the stiffness mismatch that causes stress-shielding, allowing the implant to bear mechanical loads without causing bone resorption while maintaining structural integrity.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If simple coating methods are used, then manufacturing complexity is reduced, but adhesion and cohesion of coating layers are insufficient

Engineering Contradiction:
Improvecoating process simplicityVSAvoidcoating adhesion
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies the intermediary principle by using the collagen or gelatin matrix (b) as a mediating layer between the inert surface material (a) and the biological environment. This intermediate layer provides covalent bonding sites that strongly attach to the surface material while simultaneously presenting biological recognition sites for cell attachment. The embedded calcium phosphate (c) acts as a second intermediary that bridges the organic matrix and the mineral phase, creating strong interfacial adhesion throughout the composite structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of manufacture

If implant materials do not mimic natural bone structure, then manufacturing is simplified, but biological recognition and integration are poor

Engineering Contradiction:
Improvematerial fabricationVSAvoidbiological recognition
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies the copying principle by replicating the hierarchical structure of natural bone within the implant material. The surface layer (a) corresponds to the mineralized matrix, the collagen/gelatin matrix (b) replicates the organic bone matrix with its characteristic fibrillar structure, and the embedded calcium phosphate (c) mimics the hydroxyapatite crystals found in natural bone. By copying this natural bone architecture, the implant presents familiar structural cues to bone cells, enhancing biological recognition and integration while maintaining manufacturability through established coating and mineralization techniques.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The material promotes rapid and long-lasting fixation of bone implants by mimicking natural bone structure, improving mechanical load-bearing capacity and reducing adverse reactions, leading to better integration and stability within the body.

Implementation Method 1

a matrix of collagen or gelatin, which is covalently bound to said surface

Methodology Applied
Scientific EffectCovalent bonding: Chemical Bonding

Implementation Method 2

calcium phosphate embedded into said matrix

Methodology Applied
Scientific EffectEmbedding:

Data Source

PatentUS20210353827A1Material for bone implants and method of producing same
Publication Date: 2021.11.18 STIMOS GMBH
  • US20210353827A1 patent drawing
  • US20210353827A1 patent drawing
  • US20210353827A1 patent drawing

AI summary

The present invention relates to a material for bone implants, comprising: a surface of oxidic ceramic materials, titanium or polyether ether ketone (PEEK) or other polymer or composite materials, a matrix of collagen or gelatin, which is covalently bound to said surface, and calcium phosphate embedded into said matrix. The present invention further relates to a method for producing the material according to the invention, to bone implants comprising the material according to the invention, and to its use as a bone implant material.