Bone Injection Instruments with Depth Control Collars

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Solution Overview

Problem

Current medical treatments for osteoarthritis, particularly in joints like the knee, face challenges in providing consistent and reliable pain relief while preserving joint function, as the severity of osteoarthritis does not always correlate with pain levels, leading to inadequate surgical solutions such as joint replacement which have limitations in durability and natural feel.

Innovation Solution

Development of instruments with depth control features for precise delivery of treatment materials to subchondral bone defects, including cannulated pins with fenestrations and depth control collars, navigation guides, and adjustable spacer bodies to ensure accurate and controlled insertion and delivery of injectable materials, stimulating healing and mechanical stabilization of bone defects without disrupting the joint surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional surgical treatments like joint replacement are performed, then pain relief is achieved, but joint function is compromised and durability is limited

Engineering Contradiction:
Improvepain relief consistencyVSAvoidjoint function durability
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The invention applies local quality by targeting specific subchondral bone defects rather than performing comprehensive joint replacement. The instrument delivers treatment materials precisely to the affected area, preserving healthy joint tissue while addressing the localized bone defect that causes pain, thus maintaining joint function and durability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention extracts the problematic subchondral bone defect from the overall joint structure and treats it independently. By removing or replacing only the defective subchondral bone rather than the entire joint, the procedure achieves pain relief while preserving the rest of the joint's functional integrity.

Inventive Principle:
Principle #2Taking out (Extraction)

2Manufacturing precision

If injectable materials are delivered into bone, then bone defect treatment is achieved, but precise depth control is difficult to maintain

Engineering Contradiction:
Improvedelivery depth accuracyVSAvoiddepth control mechanism complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The invention introduces an intermediary depth control collar as a separate component that mediates between the delivery instrument and the bone. This collar provides a simple mechanical stop that ensures precise insertion depth without requiring complex active control systems, thus achieving manufacturing precision while keeping device complexity low.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The depth control collar is designed as a simple, inexpensive component that can be easily manufactured and disposed of after use. Rather than integrating complex reusable depth control mechanisms into the main instrument, the invention uses a simple disposable collar that provides the necessary depth limitation functionality.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Reliability

If treatment materials are injected into subchondral bone, then healing is promoted, but risk of disrupting joint surface increases

Engineering Contradiction:
Improvehealing effectivenessVSAvoidjoint surface disruption risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The invention applies local quality by delivering treatment materials specifically to the subchondral bone defect while preserving the articular joint surface. The instrument's design allows selective access to the subchondral region, ensuring that the treatment material is injected only where needed for healing, not into the joint surface, thus eliminating the harmful effect of joint surface disruption.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The depth control collar acts as an intermediary barrier that prevents the injection needle from penetrating through the subchondral bone and disrupting the articular joint surface. This simple mechanical component mediates between the treatment material delivery and the joint surface protection, ensuring healing effectiveness while preventing harmful joint surface disruption.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9339294B2Instruments for controlled delivery of injectable materials into bone
Publication Date: 2016.05.17 ZIMMER KNEE CREATIONS INC
  • US9339294B2 patent drawing
  • US9339294B2 patent drawing
  • US9339294B2 patent drawing

AI summary

Instruments for treating bone defects of the joint, particularly at the subchondral level, such as bone marrow lesions or bone marrow edema, are provided. In particular, these instruments may be delivery instruments that comprise features to control the location to which they deliver injectable materials or other tools to the bone to be treated. Also provided is an injection instrument that delivers a treatment material to the bone defect and stimulates a natural healing response in the bone.