Bone Joining Device with Adjustable Connector and Self-Tapping Stems

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Solution Overview

Problem

Current bone joining technologies for conditions like hammertoe deformity are limited in their ability to effectively fuse bones, especially when the deformity becomes fixed, requiring more invasive procedures such as PIP fusion or joint replacement, and existing implants may not provide adequate stability or flexibility in alignment.

Innovation Solution

A bone joining device comprising a female and male component with elongated stem portions and a connector that allows for adjustable angular positioning, featuring a spiraling thread for self-tapping and a spring collet mechanism for secure locking, enabling flexible alignment and fusion of bones, including vertebrae or toe joints.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional bone joining implants are used for fixed hammertoe deformity, then bone fusion can be achieved, but the procedure becomes more invasive and requires joint replacement

Engineering Contradiction:
Improvebone fusion effectivenessVSAvoidsurgical invasiveness
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The bone joining device is divided into separate male and female components that can be independently inserted into each bone, allowing for less invasive surgical procedures while maintaining effective bone fusion capability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connector is inserted within the opening of the female component, creating a nested structure where the male component's connector fits inside the female component's opening, enabling secure bone joining without requiring extensive joint replacement

Inventive Principle:
Principle #7Nested doll (Nesting)

2Stability of the object's composition

If traditional rigid implants are used for bone joining, then stable fixation is achieved, but flexibility in alignment adjustment is limited

Engineering Contradiction:
Improvefixation stabilityVSAvoidalignment flexibility
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The device incorporates a bendable connector that can be adjusted to different angles before final insertion, allowing the alignment to be dynamically modified during surgery while maintaining stable fixation once positioned

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The connector can be bent to change its angular parameter relative to the second top, enabling adjustment of the alignment angle between bone pieces while maintaining secure mechanical connection

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If self-tapping spiraling threads are used for bone insertion, then insertion ease is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveinsertion easeVSAvoidthread precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The spiraling threads on the male and female components are designed to self-tap into the bone during insertion, automatically creating their own threading path without requiring pre-drilled holes or separate tapping operations

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS9615873B2Bone joining apparatus and method
Publication Date: 2017.04.11 ZIMMER INC
  • US9615873B2 patent drawing
  • US9615873B2 patent drawing
  • US9615873B2 patent drawing

AI summary

Provided is a bone joining device suitable for joining a first bone piece to a second bone piece. Also provided is a method of joining a first bone piece with a second bone piece in a living mammal. The method comprises inserting the above bone joining device between the first bone piece and the second bone piece.