Bone Material Dispenser with Pivotable Tube for Controlled Delivery

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Solution Overview

Problem

Existing bone material dispensing devices face issues with contamination, spillage, and clogging during administration, and lack control over the amount dispensed, posing risks to surgical sites and efficiency.

Innovation Solution

A bone material dispensing device with a housing, plunger, and pivotable tubular member that allows for controlled, incremental dispensing of bone material, reducing contamination and spillage risks while minimizing tissue damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If bone material is transferred by crude packing of the dispensing device, then the loading process is simple, but it causes unwanted waste and spillage of bone material

Engineering Contradiction:
Improveease of loadingVSAvoidspillage of bone material
Core Design Contradiction:
Ease of manufactureVSLoss of substance

Solution Approach 1:

The patent introduces a loading chamber as an intermediary component between the bone material source and the dispensing mechanism. The loading chamber receives bone material in a controlled manner and transfers it to the dispensing chamber, preventing direct crude packing that causes spillage. This intermediary structure allows for controlled loading while maintaining simplicity of operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If conventional dispensing devices are used, then the structure is simple, but the risk of contamination of bone material increases

Engineering Contradiction:
Improvedevice structureVSAvoidcontamination risk
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The dispensing device is segmented into distinct functional chambers: a loading chamber for receiving bone material, a dispensing chamber for holding the material to be dispensed, and a barrier wall separating them. This segmentation prevents contamination by isolating the sterile dispensing area from the non-sterile loading area, while the overall device structure remains relatively simple.

Inventive Principle:
Principle #1Segmentation

3Productivity

If bone material is dispensed without control mechanisms, then the dispensing process is fast, but the amount of bone material cannot be controlled effectively

Engineering Contradiction:
Improvedispensing speedVSAvoidcontrol of bone material amount
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The dispensing mechanism employs periodic action through a plunger that advances in discrete strokes. Each stroke dispenses a controlled increment of bone material through a dispensing needle. This periodic dispensing allows for controlled amounts of material delivery while maintaining relatively fast overall dispensing speed, as the plunger can be actuated multiple times in succession.

Inventive Principle:
Principle #19Periodic action

4Device complexity

If certain dispensing devices are used, then the structure is simple, but bone material clogs the device due to its consistency

Engineering Contradiction:
Improvedispensing device designVSAvoidclogging during dispensing
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent replaces crude mechanical packing and dispensing mechanisms with a more refined system involving a loading chamber that allows controlled material transfer, a plunger-based dispensing mechanism, and a narrow dispensing needle. This substitution of the mechanical system eliminates clogging issues by providing smooth transitions and controlled material flow, while the device structure remains practical for surgical use.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentEP3817680B1Bone material dispensing device
Publication Date: 2025.08.27 WARSAW ORTHOPEDIC INC
  • EP3817680B1 patent drawingFigure 1
  • EP3817680B1 patent drawingFigure 2
  • EP3817680B1 patent drawingFigure 3~5

AI summary

A bone material dispensing device is provided. The bone material dispensing device comprises a housing having a proximal end, a distal end, and a longitudinal axis. The proximal end has a first opening and the distal end has a second opening. The first opening and the second opening are configured to slidably receive at least a portion of a plunger. A tubular member is provided that is pivotably connected to the housing and is configured for lateral movement relative to the longitudinal axis of the housing. The tubular member comprises a proximal opening, a distal opening and a channel disposed therebetween. The proximal opening, the distal opening and the channel of the tubular member are configured to receive at least the portion of the plunger. The tubular member is movable in a first position to align the proximal opening of the tubular member with the second opening of the housing to allow the tubular member to receive at least the portion of the plunger to dispense the bone material. A method of implanting bone material with the bone material dispensing device is also provided.