Bone Matrix Nanoscale Surface Preservation via Critical Point Drying

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Solution Overview

Problem

Current bone graft materials, such as demineralized bone matrix (DBM), often lose their nanoscale textured surface during processing, which compromises their osteoinductive and osteoconductive properties, leading to reduced growth factor retention, cell attachment, and bone formation efficiency.

Innovation Solution

The development of methods to maintain or impart a nanoscale textured surface on bone matrix compositions, including critical point drying and the addition of nanostructures like nanofibers, to enhance collagen retention and create a biomimetic surface that promotes cell attachment and growth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If demineralized bone matrix is processed using conventional drying methods, then the processing is simple and fast, but the nanoscale textured surface is lost and collagen is denatured

Engineering Contradiction:
Improvenanoscale textured surface preservationVSAvoidprocessing complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by controlling drying conditions (temperature, humidity, time) to preserve the nanoscale textured surface and prevent collagen denaturation. Specific drying parameters are optimized to maintain surface topology while removing moisture, resolving the contradiction between processing simplicity and surface preservation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs preliminary action by pre-treating the demineralized bone matrix before drying to stabilize the collagen structure and protect the nanoscale surface. This pre-treatment prepares the material to withstand the drying process without losing its textured surface, addressing the contradiction between simple processing and surface preservation.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the nanoscale textured surface is lost during processing, then processing is easier, but growth factor retention and cell attachment decrease

Engineering Contradiction:
Improvegrowth factor retentionVSAvoidsurface texture preservation
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent uses parameter changes to control the drying process, maintaining temperature and humidity within specific ranges that preserve both the nanoscale textured surface and growth factor integrity. This ensures reliable growth factor retention while maintaining surface texture, resolving the contradiction between reliability and manufacturing precision.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If collagen is denatured during drying, then drying is more complete, but osteoinductive properties are compromised

Engineering Contradiction:
Improveosteoinductive propertiesVSAvoidmoisture removal efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent applies parameter changes by optimizing drying temperature and time to remove moisture effectively while preventing collagen denaturation. The drying parameters are carefully controlled to maintain osteoinductive properties, resolving the contradiction between moisture removal efficiency and reliability of biological function.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The preservation and enhancement of nanoscale textured surfaces on bone matrix compositions improve growth factor retention, cell attachment, and osteoinductivity, leading to increased bone formation and healing efficiency.

Implementation Method 1

The development of methods to maintain or impart a nanoscale textured surface on bone matrix compositions, including critical point drying

Methodology Applied
Scientific EffectCritical point drying: Supercritical Drying

Data Source

PatentUS10220115B2Bone matrix compositions having nanoscale textured surfaces
Publication Date: 2019.03.05 WARSAW ORTHOPEDIC INC
  • US10220115B2 patent drawing
  • US10220115B2 patent drawing
  • US10220115B2 patent drawing

AI summary

Bone matrix compositions having nanoscale textured surfaces and methods for their production are provided. In some embodiments, bone matrix is prepared for implantation and retains nanoscale textured surfaces. In other embodiments, nanostructures are imparted to bone matrix wherein collagen fibrils on the surface of the bone matrix have been compromised, thus imparting a nanoscale textured surface to the bone matrix. Generally, these methods may be applied to mineralized or demineralized bone including partially or surface demineralized bone.