Bone Plate Drill Guide for Accurate Joint Fusion Screw Alignment
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Solution Overview
Problem
Existing joint fusion procedures face challenges in accurately inserting compression screws due to improper orientation and location of guide wires, leading to potential damage to screw threads and protrusion of screw heads, causing patient discomfort.
Innovation Solution
A drill guide is designed to securely fit into a bone plate slot, featuring a guide hole and relief surface to align the guide wire correctly, ensuring the compression screw is inserted in the proper orientation and location, preventing thread damage and reducing screw head protrusion.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If a drill guide is used to guide the compression screw, then the precision of screw placement is improved, but the device complexity increases
Solution Approach 1:
The drill guide is designed to fit over the guide wire, with the guide hole aligned to the guide wire trajectory. This nesting arrangement allows the drill guide to leverage the already-positioned guide wire for precise screw placement without requiring a completely separate positioning system, thereby improving precision while limiting the increase in overall device complexity.
Solution Approach 2:
The drill guide serves as an intermediary tool between the guide wire and the compression screw. It provides a guided pathway that ensures the screw follows the correct trajectory defined by the guide wire, achieving precise screw placement without directly complex positioning mechanisms by mediating through the simple guide hole structure.
2Productivity
If the guide wire is inserted without proper guidance, then the operation speed is improved, but the reliability of screw insertion deteriorates
Solution Approach 1:
The guide wire is inserted first to establish the correct trajectory and position before the compression screw is inserted. This preliminary action allows the subsequent screw insertion to be guided accurately, maintaining both operation speed and reliability by pre-defining the insertion path.
Solution Approach 2:
The drill guide acts as an intermediary that maintains the relationship between the guide wire and compression screw during insertion. It ensures the screw follows the guide wire's trajectory without requiring complex real-time adjustment mechanisms, thus preserving both speed and reliability.
3Ease of operation
If the compression screw is inserted without proper alignment, then the ease of operation is improved, but the harmful effects increase
Solution Approach 1:
The drill guide serves as an intermediary that aligns the compression screw with the guide wire trajectory. This simple guiding structure ensures proper screw orientation and depth control without complicating the insertion process, thereby maintaining ease of operation while preventing thread damage and excessive screw head protrusion.
Solution Approach 2:
The drill guide replaces complex mechanical alignment systems with a simple geometric constraint - the guide hole aligned to the guide wire. This substitution maintains ease of operation by avoiding complex adjustment mechanisms while effectively preventing harmful effects through proper geometric guidance.
Data Source
AI summary
A drill guide, including: a handle; and a base connected to the handle, the base further including: a body; a lip on an outer surface of the body, the lip configured to interface an upper surface of a bone plate; a guide hole extending through the body from a first surface of the body to a second surface of the body; and a relief surface extending between the first surface of the body and the second surface of the body.


