Bone Plate With Slanted Aperture For Transverse Screw Compression

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Solution Overview

Problem

Existing bone fusion technologies face challenges in effectively compressing and stabilizing adjacent bones across a fusion site to promote successful bone fusion.

Innovation Solution

A bone fusion assembly comprising an elongate plate with fixation apertures and a slanted aperture to receive a bone screw at a predetermined angle, allowing for optimal compression and alignment of adjacent bones.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a bone plate with perpendicular fixation apertures is used, then the fasteners can be easily inserted perpendicular to the plate, but the ability to compress bones at optimal angles is limited

Engineering Contradiction:
Improveease of fastener insertionVSAvoidcompression angle adaptability
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The plate's aperture system is segmented into two types: perpendicular fixation apertures for stable fastener insertion and slanted apertures for optimized compression angles. This segmentation allows each aperture type to specialize in its function while working together to solve both ease of operation and adaptability requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention adds a dimensional element by introducing slanted apertures at specific angles (e.g., 30-60 degrees) relative to the plate surface. This angular dimension enables the bone screw to apply compressive forces at optimal angles for bone fusion while the perpendicular apertures maintain ease of insertion.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Strength

If a fully threaded bone screw is used, then the screw provides strong engagement with bone, but the screw causes more tissue irritation and resistance during insertion

Engineering Contradiction:
Improvescrew engagement strengthVSAvoidtissue irritation
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The bone screw employs local quality differentiation with a partially threaded design: the distal portion has threads for strong engagement with the distal bone, while the proximal portion is smooth to minimize tissue irritation during insertion and reduce friction. This local differentiation optimizes both strength and reduces harmful effects.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The screw shaft is segmented into distinct functional zones: a threaded distal section for anchorage and a smooth proximal section for easy insertion. This segmentation allows each portion to perform its specific function optimally without compromising the other.

Inventive Principle:
Principle #1Segmentation

3Strength

If a rigid bone plate is used, then the plate provides strong structural support, but the plate cannot adapt to anatomical curvature of bones

Engineering Contradiction:
Improveplate structural strengthVSAvoidanatomical shape adaptability
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The plate transitions from a static rigid structure to a dynamic adaptable structure through incorporation of articulation features that allow relative movement between the plate and bone surface. This enables the plate to conform to anatomical curvatures while maintaining structural integrity through its rigid material composition.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

While the plate itself remains rigid for strength, the articulation features create a flexible interface between the plate and bone, allowing the assembly to adapt to curved anatomical surfaces without compromising the plate's structural support capability.

Inventive Principle:
Principle #30Flexible shells and thin films

4Adaptability or versatility

If multiple separate components are used for bone compression and fixation, then each component can be optimized for its specific function, but the overall device complexity increases

Engineering Contradiction:
Improvefunctional optimizationVSAvoidnumber of components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The invention merges multiple functions into integrated components: the plate combines fixation apertures and slanted apertures for both stabilization and compression; the bone screw integrates threading and smooth portions for both anchorage and easy insertion. This merging reduces component count while maintaining functional optimization.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The bone screw serves multiple functions within a single component: it provides anchorage through distal threads, enables easy insertion through proximal smooth portion, and works with both perpendicular and slanted apertures. This multi-functionality reduces the need for separate specialized components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The bone fusion assembly effectively compresses and stabilizes adjacent bones, promoting bone fusion by utilizing a semi-rigid plate and a bone screw with a smooth proximal portion and distal threads, which facilitates secure fixation and minimal tissue irritation.

Implementation Method 1

The distal threads are configured to rotatably engage within a suitably sized hole drilled across the bone fusion site

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

the proximal smooth portion is configured to pass through the bone with relatively little resistance

Methodology Applied
Scientific EffectFriction reduction: Friction

Implementation Method 3

one or more teeth that are configured to cooperate with the head portion of the bone screw to compress the adjacent bones

Methodology Applied
Scientific EffectMechanical force: Mechanical Force

Data Source

PatentUS20250040969A1Bone plate with transverse screw
Publication Date: 2025.02.06 IN2BONES USA LLC
  • US20250040969A1 patent drawing
  • US20250040969A1 patent drawing
  • US20250040969A1 patent drawing

AI summary

An apparatus for a bone fusion assembly is provided for compressing adjacent bones across a bone fusion site to encourage fusion thereof. The bone fusion assembly includes a generally elongate member comprising a plate that has one or more fixation apertures to receive fasteners that are configured to be coupled with the adjacent bones. A threaded fastener comprising a bone screw, including a head portion and a shank, is configured to traverse the bone fusion site. A slanted aperture disposed in the plate is configured to receive the bone screw at a predetermined angle with respect to a plane of the plate. The slanted aperture comprises a smooth countersunk surface and one or more teeth that are configured to cooperate with the head portion of the bone screw to compress the adjacent bones together and encourage bone fusion therebetween.