Bone Plate Spherical Bulge for Angular Screw Fixation

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Solution Overview

Problem

Current bone plate and screw systems for stabilizing periarticular and shaft fractures face issues such as screw head protrusion, limited mechanical strength, and restricted angular positioning due to complex anatomy, leading to tissue irritation and reduced mechanical strength.

Innovation Solution

A bone plate with spherical zone bulges on the top and/or bottom surfaces, allowing for angular screw positioning without screw head protrusion, maintaining optimal plate thickness and enhancing mechanical strength through a convex surface design that accommodates various angles without compromising concentricity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the plate is made thicker to accommodate angular screw positioning, then the screw head does not protrude above the plate surface, but the applicability to all fracture fixation types is reduced

Engineering Contradiction:
Improvescrew head protrusion causing tissue irritationVSAvoidapplicability to all fracture fixation types
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The patent applies local quality by creating a bulge only in the specific region where screw holes are located, rather than making the entire plate thicker. This localized thickening provides the necessary space for angular screw positioning and prevents screw head protrusion, while maintaining the original thin plate thickness in other regions, thus preserving versatility for different fracture fixation applications.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If the screw head height is reduced to prevent protrusion, then tissue irritation is reduced, but the mechanical strength of the screw-plate connection is lowered

Engineering Contradiction:
Improvetissue irritation from screw headVSAvoidmechanical strength of screw-plate connection
Core Design Contradiction:
Object-affected harmful factorsVSStrength

Solution Approach 1:

The patent resolves this contradiction by moving the solution from the vertical dimension (screw head height) to the horizontal dimension (plate thickness at screw location). By creating a bulge that extends laterally at the screw hole region, the patent provides space for the screw head without requiring reduction of screw head height, thereby maintaining both tissue compatibility and mechanical connection strength.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Length of stationary object

If conical extrusions are performed to enable thin plate usage, then plate thickness limitation is overcome, but the angle of screw inclination is restricted due to concentricity requirements

Engineering Contradiction:
Improveplate thicknessVSAvoidscrew inclination angle range
Core Design Contradiction:
Length of stationary objectVSAdaptability or versatility

Solution Approach 1:

The patent applies asymmetry by creating a non-conical, asymmetric bulge shape that is specifically adapted to accommodate angular screw positioning. Unlike symmetric conical extrusions that require concentricity and limit angle ranges, the asymmetric bulge design provides asymmetric clearance space that allows screws to be inserted at various angles relative to the plate surface, thereby increasing the range of motion and adaptability.

Inventive Principle:
Principle #4Asymmetry

4Adaptability or versatility

If local thickening is applied to accommodate angular screws, then screw positioning flexibility is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improvescrew positioning angle rangeVSAvoidplate manufacturing process
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent applies preliminary action by incorporating the bulge into the plate during the initial forming or molding process, rather than adding it as a separate post-processing step. This integrated approach allows the complex shaped bulge to be created simultaneously with the plate itself, avoiding additional manufacturing operations and reducing overall manufacturing complexity despite the geometric complexity of the feature.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP2995270B1The set of bone plate and bone screw used to stabilize fractures
Publication Date: 2018.02.14 CHARKIEWICZ MIKOLAJ
  • EP2995270B1 patent drawingFigure 1A~1C
  • EP2995270B1 patent drawingFigure 1D~2A
  • EP2995270B1 patent drawingFigure 2B~3A

AI summary

The invention relates to the set of bone plate and bone screw used to stabilize periarticular and/or shaft fractures of the skeletal system. The set of bone plate (1) and bone screw (7) used to stabilize fractures wherein the angularly positioned locking screw (7) that has a threaded head (8) cooperates with a threaded hole (6) of the bone plate (1) characterized in that the top surface (3) of the plate (1) in the area of holes (6) for bone screws (7) insertion has at least one shaped overpress, preferably spherical or oval-shaped which has a concave (1A) or convex (1B) portion in relation to the top surface (3) of the plate (1) and a concave (2A) or a convex (2B) portion with respect to the bottom surface (4) of the plate (1). In the convex (2B) portion of the overpress, a recess (5) is performed, and the depth (G) of the overpress increases with the angle of inclination α of the plate (1) hole (6) axis (10) in relation to the axis (11) perpendicular to the top surface (3) of the plate (1).